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PERSEDIAAN PROBABILISTIK: PERIODIC REVIEW
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Replenishment Policies
When and how much to order Continuous review with (Q,R) policy: Inv. is continuously monitored and when it drops to R, an order of size Q is placed Periodic review with (R,S) policy: Inv. is reviewed at regular periodic intervals (R), and an order is placed to raise the inv. to a specified level (order-up-to level, S)
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Periodic Review System: Order-Up-To-Level (R, S) System
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Periodic Review Systems
Continuous Review Systems Always knew level of on-hand inventory Could place an order at any time Often, we are constrained by WHEN we can order -- and it may be periodically Train dispatched once a week Delivery truck arrives each morning Thus, we do not need to continuously review inventory, just check periodically
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Periodic Review Systems
If demand were known and constant, we would just resort to our EOQ solution, possibly modifying it to meet shipping date Now: demand is random variable Setting: Place an order every T periods Policy: Order up to S The value of Q (order quantity) will now change periodically Previous concern: demand exceeding supply during the lead time Now: demand exceeding supply during the period and lead time, or T +
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Periodic Review I(t) Order arrives. Cycle continues. S Q
Order up to S every T periods of time. I(t) Order arrives. Cycle continues. S Demand Q Lead Time passes… t t Time T
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Expected cost function
Include expected holding, setup, penalty and ordering (per unit) costs Average Inventory Level: S At level R*,on average, order Q = S-R* units. τ periods later, units arrive. Inventory level? R* τ T
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Expected cost function
Include expected: holding, setup, penalty and ordering (per unit) costs Average Inventory Level: S S-lt units present when Q arrive (expected) as lt units consumed over leading time. T
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Expected cost function
Include expected: holding, setup, penalty and ordering (per unit) costs Average Inventory Level: S S - lt lT units removed (expected) from inventory over time T. T
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Expected cost function
Include expected: holding, setup, penalty and ordering (per unit) costs Average Inventory Level: S S-lt lT S-lt-lT T Average Inventory Level =
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Expected cost function
Include expected: holding, setup, penalty and ordering (per unit) costs Average Holding Cost: Average Set-up Cost:
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Expected cost function
Expected Shortage per Cycle: f(x)dx = P(demand in T + is between x and x + dx) Expected Penalty Cost :
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Cost Minimization Expected Cost Function: Derivative:
Recall that T and are given:
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Cost Minimization Derivative: or:
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Example A special control board is used in a version of a product on the production line The board cost is $122.50 The holding cost rate is 30% per year Reorders are placed at the start of each week, and the supplier delivers these parts in one week The shortage cost is $100 per board due to worker downtime Weekly demand is N (μ=125, δ2=104.17) Set up cost (K) is $120 Find S
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Solution Holding cost is:
h = Ic = .30 (122.50) = / 52 = $.7067 per week Compute: Demand Distribution is Normal mean = variance = Z = from Normal table S = 125+(2.455)(104.17)1/2 =
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Solution If penalty cost drops to $10 per unit: Compute:
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References “Production & Operations Analysis” by S.Nahmias
“Factory Physics” by W.J.Hopp, M.L.Spearman “Inventory Management and Production Planning and Scheduling” by E.A. Silver, D.F. Pyke, R. Peterson
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