1. Data Communication & Networking in Manufacturing System
Nanang Ali Sutisna
Master Eng. in Computer Integrated Manufacture
Senior PLM Consultant, IBM Indonesia (Retired)
Senior Manager, Product Development
Multistrada Arah Sarana

2. Chapter 1 Introduction to Manufacturing System
Data Communication & Networking in Manufacturing System
Chapter 1 Introduction to Manufacturing System

4. e-Manufacturing Systems
Suppliers/
Vendor
Supplier chain
Purchasing
ISO Approval
Review,
Design Release
Digital Design Review
View & Markup
Recognition
Audit
Human
Resource
Training
Corporate Communication
Staff Development
Virtual Learning
Sales & Marketing
Quick Response
Marketing Proposal
Easy to quote
Presentation
Product Launch
Account / Finance
Costing
Define incentive program
Customer Support
Pre/Post Sales Support
In summary, the e manufacturing suite is the consultancy package which is designed based on the capability management approach, which includes all the right tools to enable us to gain all the capability we need to compete, commit & manage our enterprise based on our factory production information flow to capture our electronic data & human knowledge.
e-Manufacturing
BOM
Engineering
Design
CAD/CAM
CAE / FEA
Prototyping
IT Research &
Development
Technology
Methodology
Integrating
Factory Manager/ Production Planner
Actual vs. schedule
Scheduling
Work-to-lists
Route cards
Manufacturing/
Assembly
Shop floor
Product Assembly/
Disassembly Sequencing
Robotic/Work Cell Animation
Digital Factory
Quality Control
Defect Analysis
Distribution
Fulfillment
Delivery
P L M

5. Lifecycle Management &
Product Lifecycle Management
Product
Engineering
Lifecycle Management &
Decision Support
Manufacturing
Engineering
P L M
PLM is a set of capabilities that enables an enterprise to effectively and efficiently innovate and manage its products and related services throughout the entire business lifecycle, from conception through recycling or disposal.

7. Production System
The production system is the collection of people, equipment, and procedures organized to accomplish the manufacturing operations of a company (or other organization).

8. Manufacturing Support Systems
Production System
Facilities
The facilities of the production system consist of the factory, the equipment in the factory, and the way the equipment is organized.
Manufacturing Support Systems
Facilities:
- Factory
- Equipment
Production System
Manufacturing support Systems
This is the set of procedures used by the company to manage production and to solve the technical and logistics problems encountered in ordering materials, moving work through the factory and ensuring that products meet quality standards. Product design and certain business functions are included among the manufacturing support systems.

9. Production System Facilities
The facilities in the production system are the factory, production machines and tooling, material handling equipment, inspection equipment, and the computer systems that control the manufacturing operations.

10. Production System Facilities
Facilities also include the plant layout, which is the way the equipment is physically arranged in the factory. The equipment is usually organized into logical groupings (equipment arrangements) and the workers who operate them as the manufacturing systems in the factory.

11. Manufacturing Systems
Manufacturing systems can be individual work cells, consisting of a single production machine and worker assigned to that machine.
We more commonly think of manufacturing systems as groups of machines and workers, for example, a production line.
The manufacturing systems come in direct physical contact with the parts and/or assemblies being made. They "touch" the product.

12. Manufacturing Types
One of the most important factors that determine the type of manufacturing is the type of products that are made.
Discrete products manufacturing: including automotive, aircraft, appliances, computers, machinery, etc.
Process manufacturing: products that are in liquid or bulk form, such as chemicals, pharmaceuticals, petroleum, basic metals, food, beverage, electric power generation, etc

13. Production Quantity
In discrete products manufacturing, the quantity produced by a factory has a very significant influence on its facilities and the way manufacturing is organized.
The annual part or product quantities produced in a given factory can be classified into three ranges:
Low production: Quantities in the range of 1 to 100 units per year
Medium production: Quantities in the range of 100 to 10,000 units per year
High production: Production quantities are 10,000 to millions of units per year

14. Product Variety vs Production Quantity
100
10,000
1,000,000
Low Prod.
Medium
High Prod.
Product variety
Production quantity

15. Facility and Layout Job Shop Product variety Batch Production Cellular
Fixed Position
Layout
Process
Layout
100
10,000
1,000,000
Product variety
Production quantity
Job Shop
Batch
Production
Cellular
Manufacturing
Quantity Flow Line
Production Production
_________________________
Mass Production
Cellular
Layout
Product
Layout

16. Manufacturing Support System
Business Function - sales and marketing, order entry, cost accounting, customer billing
Product Design - research and development, design engineering, prototype shop
Manufacturing Planning - process planning, production planning, MRP,
capacity planning
Manufacturing Control -
shop floor control,
inventory control, quality control