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Solar Probe Plus – FIELDS Main Electronics Package
Instrument Pre-Environmental Review Systems Keith Goetz University of Minnesota 2 February 2017
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SPP/FIELDS MEP Two Sides Each has a Spacecraft I/F
Each has a Magnetometer Each has Antenna Biasing Each has a Power Supply FIELDS1 also has Data Controller Board Radio Frequency Spectrometer Digital Fields Board SCM Calibration Control Absolute Time Sequencer TDS I/F FIELDS2 also has Time Domain Sampler DCB I/F SWEAP I/F MEP
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SPP/FIELDS Unchanged from CDR Five voltage sensors
V2 electric antenna Unchanged from CDR Five voltage sensors Two Fluxgate magnetometers One Search-Coil Magnetometer Main Electronics Package V3 electric antenna MAGi, MAGo MEP V4 electric antenna V5, SCM V1 electric antenna
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MEP – Buttoned Up
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MEP Subsystems DCB – FIELDS1 TDS – FIELDS2 DFB AEB1/AEB2 MAGi/MAGo
DCB1 built and tested – gold soldering issues DCB2 built and tested – ready for environments and flight TDS – FIELDS2 TDS built and tested – ready for environments and flight But some risk of FPGA overstress DFB DFB1 built and tested – issues with an ADC channel DFB2 built and tested – ready for environments and flight AEB1/AEB2 Built and tested – ready for environments and flight MAGi/MAGo LNPS1/LNPS2
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FIELDS Sensors SCM V5 probe MAGi/MAGo V1234 antennas and preamps
FM1 built and tested – open circuit found in thermal cycling FM2 is being built as replacement V5 probe Built and tested – ready for environments Environmental testing on-going MAGi/MAGo Built and tested – ready for environments and flight V1234 antennas and preamps Design complete EM success Ready for final assembly, test and environmental
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Instrument and Interfaces
ICD status with S/C Still evolving and collecting information i dotting and t crossing Final mechanical interfaces (antennas) recently completed No blocking TBDs ICD status internal No TBDs Interfaces well tested on high fidelity EMs Interfaces fully functional on FM ICD status with SWEAP Tested at EM level Tests pending for FM
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Changes Since CDR Rotated MEP on S/C 180 degrees
Simplifies harnessing Finalized SWEAP interface Tracked minor S/C changes
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MEP Resources Resources are tracked continuously and reported monthly
V1234 caging elements removed mass (in favor of APL clamshells) MEP power NTE reduced ~2W (with better measurements) at iCDR Mass MEP 7.64kg CBE 8.23kg NTE FIELDS 17.59kg CBE 19.65kg NTE MEP Power FIELDS W CBE 14.44W NTE FIELDS2 9.62W CBE 10.19W NTE MEP 22.43W CBE
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MEP Mass FIELDS Mass Tracking Report
current FIELDS Instrument Suite FLIGHT HARDWARE MASS Subsystem/Component Unit Mass, kg (CBE) Total Mass, kg CBE Contin- gency % NTE Mass (kg) 5.1 FIELDS Instrument 5.1.1 Main Electronics Package (MEP) Low Noise Power Supply (LNPS1) 1.035 9% 1.130 EM MAGo Electronics 0.326 7% 0.350 FM Data Control Board (DCB) 0.339 6% 0.361 Radio Freq. Spectrometer (RFS) 0.100 0.107 Antenna Electronics Board (AEB1) 0.322 0.343 Digital Fields Board (DFB) 0.392 0.420 Antenna Electronics Board (AEB2) 0.283 0.301 Time Domain Sampler (TDS) 0.444 8% 0.480 MAGi Electronics 0.324 Low Noise Power Supply (LNPS2) 0.814 0.864 MEP Chassis 2.961 3.200 MEP Internal Harnessing 0.303 0.320 MEP (excluding external harnessing) 7.64 8.23
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Internal Grounding
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Operational Grounding
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FIELDS System Reviews iPDR 13 November 2013 All RFAs concurred
mPDR 15 January No RFAs iCDR 13 January All RFAs complete mCDR 16 March No RFAs SOC CDR 16 June All RFAs concurred iCDR FO 19 November 2015 All RFAs concurred iPER SCM 10 November of 4 RFAs concurred iPER V5 14 November of 9 RFAs complete iPER MEP 2 February 2017
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iCDR RFAs - FIELDS RFA Number Title Requestor Actionee Close Date
Concur Date RFA # 1b RFA #1, Part 2 - Thermo-Generated Currents Brian Anderson Keith Goetz 3/31/16 4/4/16 RFA # 2 Scrub and update FIELDS ICDs Jeff Dolan FIELDS 9/23/16 RFA # 3 Review final design of V1-V4 Antenna Clint Apland FIELDS Mechanical 6/11/15 11/16/15 RFA # 4 Additional details on Antenna mechanical design 6/10/15 RFA # 6 Stuctural margin documentation Scott Gordon 8/20/15 9/18/15 RFA # 7 Thermal Properties Bruce Williams Thermal 6/9/15 7/7/15 RFA # 8 Thermal Modeling Matt Reinhart RFA # 9 Include Coax and Harness in Thermal Analysis RFA # 10 V5 Antenna Hot Temperature Predictions 6/29/15 RFA # 11 Heater Switching effect on Science 5/25/15 9/10/15 RFA # 12 Heater Duty Cycle at 24 V 6/15/15 RFA # 13 Proximity of the V1234 Preamp Heaters Thermal Mechanical 2/10/15 2/17/15 RFA # 14 Testing at ORNL Tim Stephenson Mechanical 2/13/15 3/6/15 RFA # 15 Tabulated Materials List for V1234 6/12/15 RFA # 16 FIELDS Interface Temperatures 6/30/15 RFA # 17 Magnetometer In-flight Calibration Plan Bob MacDowall 3/3/15 RFA # 19 Zero-level Magnetic Field 5/27/15 RFA # 21 Stored Commanding Requirement for TDS Mark Reid RFA # 22 LNPS Loading Requirements 4/29/16 5/3/16 RFA # 23 Grounding Ken Wagner 1/30/17 RFA # 24 Sine and Random Vibration Tests for V1234 with Whip 11/10/15 RFA # 27 Flow-down of SMA Requirements for the SCM Teresa James QA 6/8/15 RFA # 28 Software Assurance Plan Peter Harvey 3/9/15 RFA # 29 Configuration Control Plans 2/5/15 RFA # 30 Downlink Plan for Non-ideal Orbits Matt Reinhart for N. Fox 7/6/15 7/20/15 RFA # 31 Detailed Analysis of the Schedule and Budget Chris Stevens 7/8/15 8/17/15
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iCDR RFAs - Project RFA Number Title Requestor Actionee Close Date
Concur Date RFA # 1A RFA #1, Part 1 - Thermo-Generated Currents Brian Anderson Carl Herrmann 3/31/16 4/4/16 RFA # 5 Evaulate impact of S/C dynamic response for V1234 Scott Gordon Dave Persons 5/13/16 RFA # 18 Formalize the Magnetics Program 10/7/15 3/1/16 RFA # 20 Magnetics Decisions Lena Adams 9/10/15 3/21/16 RFA # 25 Bake-out Temperatures Bruce Williams John Nicols 6/29/15 RFA # 26 First Motion Deployment of V1234 after S/C-Level Sine Vibration and Acoustic Testing Annette Dolbow 4/3/15
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iCDR FO RFAs RFA Number Title Requestor Actionee Close Date
Concur Date 1 Prior Action Item Status, slide 02-7 Matt Reinhart Keith Goetz 2/1/17 2 Hinge Deployment Time/Velocity Margin, slide 03-19 Deva Ponnusamy Glaser 3/17/16 4/29/16 3 Preamp Coaxial Cable Support, slide 03-28 3/18/16 4 Torque Margin Test Clarification, slides through 17 4/6/16 6 Pre-Amp Temperature Change, Systems, slide 06-7 Bruce Williams Millan 3/21/16 7 Pin Puller Temperature, slide 06-7 8 Pin Puller minimum temperature, slides and 08-43 9 Materials Thermal Rating, slide 06-25
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SCM iPER RFAs Title Requestor Actionee Complete Date Concur Date
AI #1 - Unfinished I-CDR action item Doug S. Mehoke Keith Goetz 12/14/16 12/15/16 AI #2 - Thermal testing - Survival test temp Bruce Williams Lora Suther AI #3 - Steady State Heater Power Allocation AI #4 - Thermal Balance Test
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V5 iPER RFAs Title Requestor Actionee Complete Date Concur Date
AI #1 - Unfinished I-CDR action Doug S. Mehoke Keith Goetz 12/13/16 AI #2 - Sporadic oscillation and saturation of V1 sensor (and to a smaller exten Jeff S Dolan John Bonnell AI #3 - D-subminiature pigtail connector cold temperature rating exceedance. AI #4 - Belleville washes under antenna fasteners Clint T. Apland David Glaser AI #5 - Contacts and preamp PWB AI #6 - Thermal Analysis Lora Suther AI #7 - Micro Phase K usage Carl Herrmann AI #8 - Thermal Balance Test AI #9 - V5 noise level Kazue Takahashi
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Waivers/Deviations
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Problems UCB Item# Team STATUS Date CLOSED DISPOSITION
Title / Description Instrument SubSys Sub Assy 001 UCB CLOSED 5/26/16 1 SPP DCB - 3-D Plus SDL Workmanship FIELDS MEP DCB/RFS 002 LASP 6/1/16 SPP DFB Sidecar ASIC Anomaly DFB SN1 003 4/15/16 SPP AEB testing J32 Digital Input Overvoltage AEB1, AEB2 004 1/9/17 3 DFB LASP 005 006 7/26/16 DCB/AEB HSK Anomaly (DCB Housekeeping Response) DCB/RFS, FM1 007 VOID TBD 008 5 MEP GND 009 10/31/16 DCB FM2 missing R47 DCB/RFS, FM2 010 RFS V1 Input Over-voltage 011 OPEN 4 SCM LF1Y Signal Loss SCM 012 1/7/17 DCB Disconnected +6VA rail 013 1/26/17 DCB Signal Shorted to Ground DCB FM2 014 1/31/17 GSE Short Circuit of 5V AEB1 Regulator AEB1 015 UMN TDS FPGA Daughter Board Alignment Pins TDS 016 1/27/17 TDS Shows Corrupt Data <next>
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Performance MEP works like a charm
High reliability F1 alone – F2 alone – F1 first and then F2 – F2 first and then F1 Persistent state No drama In general true from the start We have had some issues and problems Many hundreds of operating hours have been logged Many hundreds of failure free hours on the various subsystems MEP failure free hours start counting about now We have had a few re-starts to the FFH counter The most recent re-start was last Thursday (27 January) TDS corrupt data problem 50 hours and counting
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Documentation Source: ftp://apollo.ssl.berkeley.edu/pub/FIELDS/1_Management/1.7_Meetings/PhaseC_ /MEP_PER/Documents/
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Calibration Co-I hardware institutions have delivered fully calibrated sub-assemblies Fully calibrated and verified at home institutions – to front end Simple calibrations at FIELDS I&T to verify and fill in gaps For example: V1234 PAs, SCM, V5 As FIELDS is integrated at UCB Several verification cals in ambient and at temperature as reference Using external stimuli and/or isolation Using sensor/probe isolation Using flight hardware receivers – RFS, DFB, TDS and MAGs Using flight hardware sensors As FIELDS is integrated with spacecraft at APL Same process Using isolation and stimuli in ambient and S/C TV As FIELDS enters/exits perihelion Using SCM internal cal circuit Calibration S/C rolls Internal antenna bias sweeps
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FIELDS Flight Configuration
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FIELDS Bench CPT Configuration
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FIELDS S/C CPT Configuration
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