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Sponsor Update and Briefing to New Sponsors
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Agenda Business Meeting AMIRA Overview
P9M Summary – achievements and benefits P9N Proposal Summary Sponsor Testimonials Discussion Technical Meeting P9M Comminution Module P9M Flotation Module P9N Proposal Details
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AMIRA Overview
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40 years of successful collaboration and delivery of value to sponsors
THE P9 Project 40 years of successful collaboration and delivery of value to sponsors
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Industry driven – Mineral Processing Research
Collaboration and networking between researchers, major mining companies and suppliers Outstanding leverage of research investment Delivering benefits through new technologies and tools for processes design and optimisation World’s leading mineral processing research teams
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The “P9 Project” 1962-2003 and beyond ...
Site Trials & Data Mineral Industry Trained Staff P9 Research “Optimisation of Mineral Processes by Modelling and Simulation” Research Outcomes Students IP JKMRC University of Cape Town McGill University Commercial Products Licensed to Suppliers JKTech, UCT, McGill
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Achievements – over 40 years of delivery
Helped reshape industry understanding, design operational practice Process improvements at > 100 operational sites Mathematical models – eg breakage, classification, power draw etc
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Achievements – over 40 years of delivery
Methodologies for process design & optimisation Unique array of tools and software simulation products, ie JKSimMet, JKSimFloat Products, ie JKJetLift etc Hundreds of millions $’s value derived
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Keys to Success Industry driven, tackling real issues
Active collaboration and open communication Sharing of project costs and outcomes Broad industry participation Multi discipline, multi national research teams Uptake of products by Supplier sponsors Practical outcomes, implemented at sponsors sites Sponsors circuits are often the research location
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Keys to Success 4 year funding cycle with industry redefinition of needs Efficient project management Training new engineers, at least 150 MSc/PhD’s Networking Growing & nurturing research infrastructure Leverage of sponsors $ investment – 50 to 90 times
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Project Overview and Achievements
P9M Project 2000 – 2003 Project Overview and Achievements
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P9M Project Overview 13th Extension of the project – Jan 2000 to Dec 2003 39 worlds leading mining companies and suppliers Results, outcomes used and implemented at sponsors sites across 5 continents Research team combines the skills and collaboration from leading researchers at JKMRC, UCT and McGill
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Key Project Contacts Technical Contacts Overall Project Coordination
Project Leader J-P Franzidis Flotation Module Leader J-P Franzidis & Emmy Manlapig Comminution Module Leader Steve Morrell Gravity Module Leader Peter Holtham UCT Program Martin Harris McGill Program Jim Finch Overall Project Coordination AMIRA Cape Town Peter Gaylard & Nicky Davies AMIRA Melbourne David Stribley & Kate Bowman
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Steering Committee Role
Sub-group of sponsors Assist in project management and technical direction Transparency maintained with all sponsors Meet during SRM and at other appropriate opportunities Advisory role representing all sponsors
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Steering Committee Members
Anglo Platinum: Sandy Lambert Teck Cominco: Barun Gorain Lonmin: Bert Knopjes Xstrata: Peter Rohner Newmont: Rob Dunne Rio Tinto: Ray Shaw WMC Resources: Narayan Krishnan JKMRC: JP Franzidis, Emmy Manlapig, Steve Morrell UCT: Martin Harris McGill: Jim Finch AMIRA: David Stribley, Peter Gaylard
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P9M Sponsors Major Sponsors Alcoa Noranda/Falconbridge
Anglogold North Limited (Rio Tinto) Anglo Platinum PT Freeport BHP Billiton Rio Tinto Lonmin Platinum Teck Cominco MIM/Xstrata WMC Resources
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P9M Sponsors Minor Sponsors Anglo American KCGM Northam Platinum
Cliffs Mining KBGM/Placer Pasminco DeBeers Kumba Phelps Dodge Impala Platinum Newcrest Western Metals INCO Newmont
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P9M Sponsors Supplier Sponsors BOC/Afrox ME Global Bradken Metso
Eimco Dorr Oliver Minproc Hatch Outokumpu JR/Roche Mining Samancor Magotteaux Senmin
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Project Reporting Major Progress Reports produced every 6 months
Project Bulletins provide updates to sponsors Site reports produced for each site program Final Report – Comminution & Flotation volumes Minutes and presentation from all meetings
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Technology Transfer Sponsor review meetings, two per year Workshops
Seminars Individual sponsor meetings with project team Technical visits to sponsors sites Project web site Networking between sponsors and researchers
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Research in Comminution, Flotation, Gravity Modules
Financial & Management Structure Mining Comp’s Sponsors Supplier Comp’s Project Manage Team AMIRA coord Steering Committee Reports, Outcomes, Benefits Project Manager $’s Research in Comminution, Flotation, Gravity Modules McGill Uni UCT JKMRC $’s $’s NSERC THRIP
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P9M Sponsorship Costs – A$’s in 2003
Level of Sponsorship Cost of Sponsorship Number of Sponsors Major 76 000 12 Minor 43 000 14 Supplier 23 000 13
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Continent Origin of Sponsorship (by $’s)
North America 16 South East Asia South Africa Australia
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Funding Leverage Significant funding leverage achieved through:
39 sponsors sharing cost Complementary funding through South Africa (THRIP) and Canadian (NSERC) Government grants Indirect leverage through growth of institutions Research expenditure is up to times sponsors’ $ input
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Project Web Site www.p9project.com contains all project details
Sponsor only area is password protected contact AMIRA for password
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Technical Program & Achievements Introduced by JP Franzidis
P9M Project Technical Program & Achievements Introduced by JP Franzidis Frank Shi - Comminution Module JP Franzidis - Flotation Module
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P9N Project
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Why Commence P9N Project?
P9M Industry sponsors requested the proposal to: Continue the deliver of value to industry from the Technology developed in P9 Build on the foundations from P9M: Project has track record of delivery Researcher relationships and synergy Networks established between participants Proven project management processes Student training
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Development of the P9N Project
Sponsors and researchers involved Extensive planning discussions Industry questionnaires used to prioritise key project areas Integrated approach Final proposal circulated
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Development Schedule
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Project Overview Project will commence Jan ‘04 and continue for 4 years Program has been well developed with industry input Structured as complementary projects – separately managed and resourced Project teams resourced appropriately: from JKMRC, McGill and UCT. Outsource areas as required Site specific work program available
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P9N Project Proposal Overview of project vision, scope, benefits
Emmy Manlapig – Project Manager
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P9N Project Management & Technology Transfer
Project management system in place Project management team– key research personnel + AMIRA Steering Committee Six monthly progress reports & bulletins New web site under construction Other technology transfer initiatives under development
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Preparation of Project Budget
AMIRA responsible for Project Financials Work program developed to match available funding Known costs and activities budgeted up-front All sponsors input into final work program Individual projects to manage separate budgets Project Manager responsible for overall budget
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P9N Sponsorship Levels Sponsor Levels Major Minor Supplier
Mining companies Site specific research program TwoTechnology transfer programs Minor No site work OneTechnology transfer program Supplier Industry suppliers only No technology transfer programs All sponsors get: All reports, attend all meetings Access to all products, outcomes, IP & rights and use within operations
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P9N Funding Structure A$’s in 2004
Level of Sponsorship Cost per year Major Minor Supplier >US$2b T.O <US$2b T.O
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Where to from here? Proposal circulated for sponsor consideration – Sept ‘03 Continuing roadshow meetings – Oct/Nov ‘03 Confirmations of sponsorship requested as soon as possible – Dec ’03 at latest Project commencement – Jan 2004 Project startup meeting, Brisbane, March 2004 First sponsors review meeting around June 2004
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Why join P9N? Well defined deliverables and benefits
Project management systems in place Networks established Significant $ leverage Research infrastructure Access to past successes & IP at no additional cost Successful track record Your best investment in mineral processing R&D
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Examples of Direct Sponsor Benefits
BHPBilliton P9 surveys and modelling tools used to design Cannington upgrade. Assisted in equipment selection while minimising testing and Capex (i.e. No need for 2nd grind line). TeckCominco P9 modelling approach used to quantify capacity requirements and configure circuits for Red Dog VIP project. Further work now planned due to success. De Beers Full verification of HPGR model now complete and utilised by them widely in simulations.
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Examples of Direct Sponsor Benefits
Kumba Using the comminution and flotation models in new plant design. Alcoa Implementation of TCPL has resulted in 20% increase in throughput at two locations. Benefits of the order of $20m over 3 yrs. Lonmin Platinum FCTR and other design tools have been used in design of 3 new concentrators (commissioned) and 2 more planned.
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Examples of Direct Sponsor Benefits
Rio Tinto Extensive surveys and modelling at NPC has enabled optimisation to be undertaken. Phelps Dodge Using the simulation tools in plant optimisation and new plant design. KCGM P9 modelling tools have resulted in removing secondary crushing costs at a saving of at least $2mpa Cadia Assistance in flowsheet design and commissioning
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Anglo Platinum & Lonmin Testimonial
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Questions
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