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Design Review Off-Road Wheelchair Project
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Mobility Solutions Team
Scott Turnbull - Team Leader Brett Bonner - Assistant Team Leader Roy La Barbera – Treasurer Joey Speigl – Communications Dr. John Tester - Advisor Our Clients Carol Seumptewa Toni Seumptewa
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Problem Statement Clients enjoy the outdoors
Current wheelchair unsuitable Past search was unsuccessful Our objective is to design and build a safe and reliable off-road wheelchair.
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Deliverables A customized off-road wheelchair Design Drawings
Assembly instructions Engineering Analysis
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Functional Requirements
Safely, Easily Traverse Dirt Trails Facilitates Passenger Pivot Transfers Comfortable, Upright Seating Position Passenger Restraint System Braking System Low Maintenance Lightweight and Fit Into Client’s Truck
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Wheelchair Experience
Quickie 2 Special Needs Baby Jogger
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Off-Road Wheelchair Models
Quickie XTR Natural Access De-Bug
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Available Accessories
Wheel Rims Quick Release Hubs Castors Seating Upholstery Mountain Bike Tires
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Design Philosophy: What drives the design? Safety and Stability
Overall Convenience Cost
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Design Method Modeling
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Wheel Sizes
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Design Evolution Design #1 Features: Folding X-Member Swinging Arms
w/ Castors 26’’ Rear Tire 12’’ Front Castor Problems: Too many moving parts Questionable reliability
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Design Evolution Design #2 Features: Folding X-Member
16’’ Rear Castors 16’’ Front Tires Problems: Rear Castors Steering Difficulty Curb Navigation Difficulty Collapsing
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Design Evolution Design #3 = Frozen Design Features: Seatback Folds
Elevated Footrest 20’’ Rear Tires 12’’ Front Castors Quick Release rear tires
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Design Evolution Moving Stationary for Transfers
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Design Evolution Wheelchair Folded Castor Wheel
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Frame Material - Aluminum 5052
Corrosion Resistant Weldability Availability High Strength-Weight Ratio Tinius Olsen Tension Test Su = 24,000 psi Sy = 16,000 psi
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Determining Design Load
Static Load = 150 lbs Shock Load Worst Case Amplification Factor = 2 Results in 300 lbs Dynamic Load
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FEM - Loads and Displacements
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FEM – Max Stress
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FEM – Deflection and Contour Stress
s’ = 5,700 psi F.S. = 2.8 Points of Max Stress
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Fatigue Analysis Weight Estimate Stability Analysis 25 Degree Slopes
Sf = 16,000 psi (500 million cycles) F.S. = 2.8 Weight Estimate 20 – 30 lbs Stability Analysis 25 Degree Slopes
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Schedule Followed
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Where We Are Behind Schedule
Approximately 1.5 Weeks Behind Locating Vendors (Mostly Complete) Order Ready-Made Parts Weld Frame Use of Time and Manpower Assigned Design and Analysis Tasks Manufacturing Tasks To Be Assigned
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Spring Semester Team Timesheet
Week Hours Total Weekly Avg: 41.8
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Bill of Materials and Cost Estimate
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Fundraising Cost Tracking ASNAU - $360 DDD - $300
Doney Park Water - $700 Cost Tracking CET Account Setup Receipts to Treasurer and Reimbursement Notify Client to Write Check
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Summary Design Finalized Ready to Begin Manufacturing
Funds are in Place Wheelchair Delivered May 2
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Questions?
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