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Organization Information. Organization Information.

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Presentation on theme: "Organization Information. Organization Information."— Presentation transcript:

1

2 Organization Information

3 Manufacturer of Investment casting
(By Lost wax Process) ICEBURG was incorporated in 2004. Spread over 5000 Sq. Meter Area. ICEBURG having 240 People working together.

4 Installed Production capacity 1300 MT/Annum
Current Production MT/Annum Maximum Casting Size : 500mm (L) X 450mm (W) X 450mm (H) Capable to produce casting Weight: Casted Kg. per piece. Can Produce Kg. per piece.

5 SHARE OF BUSINESS

6 AREA OF WORK (Metal Wise)

7 AREA OF WORK (Industries Wise)

8 SALES GROWTH (in Crore)

9 Foundry Approvals ISO 9001:2008 by TUV SUD.
Indian Boilers Regulations (IBR) Certified PED 97/23/EC by TUV Rheinland. AD 2000 Merkblatt WO by TUV Rheinland.

10 Certification Under Process
ISO & OSHAS NORSOK M-650 for special Duplex Material.

11 WORLDWIDE VALUED

12 COMPANY POLICY

13 Vision Mission Action Plan

14 ECO FRIENDLY FOUNDRY Iceburg Using 72% Electricity Power from Renewable energy. Own Power Source (WIND MILL 750 KW Installed in Jamnagar, Gujarat INDIA.) Iceburg Using Natural Gas for Shell Back & Heat Treatment Furness & generation of Steam which is emitting. PARTICULATE MATTER (SPM) less than100 mg/Nm3 SO2 less than 100 p.p.m. NO2 less than 50 p.p.m. Iceburg is recycling 99% of Petroleum Wax by close loop wax Recycling system.

15 DEPARTMENT & FACILITIES

16 Tool (Die) design Department
with CAD /CAM Facility.

17 USE CASTING SIMMULATION TECHNOLOGY

18 Centralized Filled Automatic & Semi-Automatic wax pattern producing machines.

19 Fluidized Bed, Sand Rain falls Machines & weather controlled Coating Department.

20 PLC Base Steam Operated Gas Fire
De-waxing Autoclave. Well Traceable Shell Store Area

21 (1) 250 KW. Induction Melting Furnace with 2 Nos. Crucibles. (300 kgs
(1) 250 KW. Induction Melting Furnace with 2 Nos. Crucibles. (300 kgs.X 2Nos) (2) 350 KW Induction melting Furnace with 3 Nos. of crucibles. (300 kgs.X 2Nos & 100Kgs.X 1No.)

22 In-house Gas Fired Heat Treatment Furnace having 600 kg Capacity & Calibrated as per API 6D 24th Edition Annexure-F, API 6A 20th Edition Annexure-M & ASTM-991A with liters Quenching Tank having Air & Mechanical Agitation & Water cooling system.

23 Well Equipped Fettling DEPARTMENT

24 ICBEURG Has A Integrated Facility of Machining Of Casting With Contemporary VMC & CNC Machine Shop.

25 QUALITY CONTROL Spectrometer Impact Testing U.T.M. Inspection
Hardness Testing

26 Inspection Facility Available
Chemical Analysis by SPECTROMETER (Fe, Cu, Ni, Al, Co , Base with N) with International Standard CRM Sample for In-house Calibration of Spectrometer. Universal Testing Machine.( Digital -Type) Impact Testing Machine. ( Digital - Type) Rockwell Hardness Testing Machine. Microstructure analysis (Image Analysis System). IGC Testing with Different Practices. In-house facility for checking Leakages from Castings by Hydro (Max 60 kg/cm2) & Air Up to (7 kg/cm2) pressure, Outcall Third Party Inspection (TPI) Qualified Welders Team. In-house acid Pickling & Passivation, also Electro polishing Facility. Facility to View report of pending Order Statues from WEB ORDER MONITORING SYSTEM from our web site which is linkup to our Internal ERP software.

27 Non Destructive Testing (NDT Testing)
D.P I. Test: In-house facility for liquid (Dye) Penetrate inspection M.P.I. Test: In-house facility for Magnetic Particles Penetrate inspection UT & RT: Arranging Ultrasonic & Radiography Testing on casting NDT Qualified Engineer - ASNT Level II (DP, MP, UT, RT) Certified.

28 MATERIAL HANDLED We can produce Any Special metals as per Customer’s Specification or International Standard Specifications like IS, ASTM, AISI, SAE, DIN, EN, JIS. Some of the general alloys that we handle regularly are listed below. Carbon Steel:- WCA, WCB (1.0619), WCC, LCA, LCB, LCC , EN-8, EN-9, EN-36, Austenitic Stainless Steel:- CF8 , CF8M (1.4408) , CF3 , CF3M (1.4409), CF8C, CK-20, CN-7M (Alloy 20) Martensitic Stainless Steel:- CA-15 (SS410) , CA-40 (SS440), SS440C. Duplex Stainless Steel:- CD-4MCu, CD-4MCuN, CD3MCuN, CE3MN, CD3MN. PH Stainless Steel:- CB7Cu-1(17-4PH), CB7Cu-2(15-5PH). Super Alloys:- CW12MW, CX2M, CW2M, N7M, Cu5MCuC, CW6MC, STELLITE-6, STELLITE-3, Monel K-400, Monel K-500. Non Ferrous:- Copper Base Alloys (LTB-1, LTB-2, 85/5/5/5) Aluminum Base Alloys ( LM-4, LM-6, LM-9, LM-25)

29 How to Reach Us ICEBURG TECHNOCAST PVT. LTD. Plot No. G-520/521/B,
G.I.D.C. Lodhika (Metoda), Kalawad Road, Rajkot – Gujarat, INDIA. Phone No. : Fax No. : ID : Website : Connected By Road: Ahmedabad: 220 Km, MUMBAI:850 Km, New Delhi:1000 Km. Connected By Air: Domestic: Rajkot Airport:12 KM, International: Ahmedabad Airport: 230 KM, Mumbai Airport: 900 Km Connected by Port: JNPT Port - Mumbai: 925 KM, Kandla Port - Gujarat: 300 Km Mundra Port – Gujarat: 350 Km

30 Thank You


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