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United Polymers, s.r.o. is 100% Czech company
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Main line of business is rubber and plastic part production using different technologies:
Die cutting Rubber injection and compression moulding Plastic injection moulding Sticking extruded rubber profiles to seals Laminating of extruded profiles and sheets Lathe cutting of rubber sealing rings Splitting of the foam materials Overmoulding of the plastic parts with rubber Assemblies
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Tovární 605, 753 01 Hranice, Czech Republic
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Brief History: 1999 – founded in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ), 2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o., 2002 – buying properties (land and buildings), buildings refurbishment and construction of new building, 2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o., 2005 – beginning of the production of the lathe cut parts, 2013 – Commissioning of new storage facility (400 m2), 2014 – change of ownership (100% CZ), 2015 – new office area.
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Present Time: Production and storage area – 3700 m2
Offices, changing rooms and other facilities for employees – 900 m2 122 employees one-, two-, three shifts operation Sales in the last year: CZK 169,3 mill. (92% automotive) Export cca 28% (SK, SRN, HU, GB, F, Pl, India, Mexico, China, RUS)
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Organization chart Plant Manager Production (100) Quality (6)
Accounting (4) Sales & marketing Technical department Purchasing (1)
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Production(proportion of sales):
Die cut parts (with or without adhesive) and glued profile seals– 40% Plastic moulded parts – 16% Rubber moulded parts – 38% Lathe cut – 6%
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Die cut parts
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Die cutting – materials:
Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.) PE foam (physically or chemically crosslinked) PUR foam (ether and ester base) Solid Rubber (EPDM, CR, NBR, SBR, NR…) Unwoven textiles (polyester, PP) Cork, fleece Extruded sponge rubber profiles (EPDM, CR, SBR, TPE) All the materials with or without adhesive layer
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Machinery: 2x ATOM S530CN 1x ATOM CHIESA
1x Fecken Kirfel block splitter 1x IMESA slitting machine 1x Samco 150 1x Merkle 1x Metzner Guilotine 1x EHVO extruded profiles laminator 1x EDWARDS sheet materials laminator 1x Hydraulic Kiss Cut and Die Cut machine 2x Band saw
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ATOM S530CN
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ATOM CHIESA
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Kiss cut machine
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Slitting machine - IMESA
BLOCK SPLITTER Fecken Kirfel
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Plastic parts: Materials:
Termoplastic elastomers TPV, SEBS, TPE-V, TPE-S, TPE-SEBS Solid and softened plastics PVC, PP, PE, PA, ABS, PC, POM, PA, PBT Plastic materials filled with glass or talcum
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Plastic parts:
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Injection moulding machinery for plastics :
1x Biraghi 150 (hydraulic) 1x Mitsubishi 280 (fully electrically operated) 1x Demag 100 (fully electrically operated) 1x Arburg 150 (hydraulic)
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Biraghi 150
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Mitsubishi 280
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Demag 100
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Arburg 150
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Rubber Parts: Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, CM….
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Rubber parts
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Moulding machinery: 5x Desma 250 injection moulding machine
1x Rutil 250 injection moulding machine 1x Rutil 150 injection moulding machine 1x INRUBB position injection moulding machine (6 liters barrel capacity) 3x SGT-1 two-etage copression moulding machine, 300 tons, 800x1100mm 1x mill (calander machine) 3x Daniels compression moulding machines, dimm. 400x400 1x compression moulding machine SGT , dimm. 400x400 1x Barwell extruder for the preparation of blanks 1x postcuring oven 1x MEWO freezing machine for the removal of overflows
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DESMA 250
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DESMA 250
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INRUBB 250 – two positions
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SGT-1
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Lathe cut washers Materials: EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, ….
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Lathe cut machinery: 2x Max-Müller two-spindle lathes 2x grinder
Colmec screw extruder dia 70mm Steam curing oven
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Lathe Cut Parts
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Combination of technologies, assembling, combination of materials
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Combination of technologies, assembling, combination of materials
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Quality : ISO TS 16949:2009 ISO 14001:2004 Customer audits:
3M, AFSI, Avon Automotive, Batz Czech, Brano, Cemm Thome, Cooper Standard, Continental, Denso, Dura, Facea, Forez, FTE, Grupo Antolin, Hella, Kautex, KES, Klein Automotive, Koito, KSR, Linex, Mahle, Matador Automotive, Rossignol Galvanik, Sogefi, TRW, Varroc, Visteon, VW and others.
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3D meassure machine WENZEL
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Key Customers: Varroc Lighting DURA KOITO GRUPO ANTOLIN AFSI DOMA
SAS Automotive WITTE KLEIN Automotive Cooper - Standard KAUTEX HELLA Matador Automotive BRANO BAUD - ROSSIGNOL LAUFEN SIEMENS
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Tovární 605, Hranice, Czech Republic (the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E
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Thank you for your attention
phone: +420 / fax: +420 / Hranice, July 2017
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