1. INSPECTIONS AND PREVENTIVE MAINTENANCE

2. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
INSPECTIONS AND PREVENTIVE MAINTENANCE
Konecranes certified inspectors and trained technicians provide an accurate assessment of the condition of your equipment. They evaluate risks, identify improvement opportunities and provide recommendations.
An active preventive maintenance program is crucial to improving safety and productivity. Preventive maintenance can reduce downtime and increase reliability. We create a proactive customized maintenance plan based on your equipment, application and duty cycle.
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PREVENTIVE MAINTENANCE INSPECTIONS

3. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
PREVENTIVE MAINTENANCE INSPECTIONS
PM Inspections identify risks and improvement opportunities. Our vast experience and expertise allow us to tailor preventive maintenance to each manufacturer’s recommendations.
Our trained technicians utilize our proprietary MAINMAN maintenance software and procedures.
ROUTINE MAINTENANCE

4. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
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ROUTINE MAINTENANCE
Routine Maintenance has been designed to perform maintenance work, such as adjusting and lubricating with the intent of satisfying manufacturers’ maintenance instructions.
Regular routine maintenance can help reduce component wear and unplanned stoppages, and maintain equipment performance and availability.
COMPLIANCE INSPECTIONS

5. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
COMPLIANCE INSPECTIONS
Compliance Inspections are designed to satisfy regulatory requirements. Our trained inspectors and technicians are your go-to experts on local regulations. In some countries, regulations require the use of a third party.

6. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
SERVICE PRODUCTS TAILORED TO YOUR REQUIREMENTS
In most countries, our MAINMAN™ Planned Maintenance product combines preventive maintenance inspections with routine maintenance and forms the foundation for our CARE Preventive Maintenance Program. Where permitted, we can also perform compliance inspections to satisfy local regulatory requirements.
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MAINMAN ASSESSMENT

7. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
SERVICE PRODUCTS TAILORED TO YOUR REQUIREMENTS
In the United States and Canada, our MAINMAN™ Assessment product is a preventive maintenance inspection that is designed to give you an in-depth view of the condition of your equipment. MAINMAN Assessment forms the foundation of our CARE Preventive Maintenance Program and satisfies the requirements of the periodic compliance inspection. Routine maintenance is always recommended alongside a MAINMAN Assessment.
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8. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
RISK AND RECOMMENDATION METHOD
No matter which service product is being applied, our Risk and Recommendation Method drives our evaluation and consultative process and provides you with documented safety and production action items.
COMPONENT CONDITION

9. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
COMPONENT CONDITION
Each component is inspected in order to ascertain its conditionFailures, deficiencies and violations are documented and noted as either a safety risk, production risk or undetermined condition.
In addition, a variety of improvement opportunities can be identified.
Recommended actions are determined and discussed with you.
SAFETY RISK

10. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
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SAFETY
RISK
Indicates an unsafe condition. Failure to remedy such condition before continued operation of the identified asset may result in personal injury, including death, or property damage.
PRODUCTION RISK

11. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
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PRODUCTION RISK
Indicates an inefficient condition. Failure to remedy such condition before continued operation of the identified asset may result in inefficient asset performance or an interruption in production.
UNDETERMINED RISK

12. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
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UNDETERMINED CONDITION
Indicates that the condition could not be verified through visual inspection as a result of asset configuration and/or obstruction.

13. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
OUR CONSULTATIVE APPROACH
Only Konecranes provides expert advice every
step of the way. Our consultative approach can help guide your decision-making. We don’t just drop off a report on the way out. We take time to meet with you one-on-one and share our findings, provide recommendations based on our industry-leading expertise and discuss how each
action impacts your operations and the entire health of your business.
SAFETY REVIEW

14. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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CONSULTATIVE APPROACH
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CONTACT
SAFETY REVIEW
This equipment-level review is to inform you of detected safety-related faults or issues before the technician leaves your site or before the equipment is returned to operation.
VISIT REVIEW

15. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
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VISIT REVIEW
Following the completion of each service request, our inspector or technician will share the insights of their inspection or maintenance findings and review the identified risks and recommended actions.
SERVICE REVIEW

16. CONSULTATIVE APPROACH
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CONTACT
SERVICE REVIEW
A service professional from your local branch will follow up with you to go through open recommendations and quotes, answer your questions and plan next steps.
BUSINESS REVIEW

17. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
The yourKONECRANES.com customer portal contains the information presented in your review such as agreement information and spend.
BUSINESS REVIEW
This business-level review of your current maintenance program is aimed at demonstrating a return on investment and driving continuous improvement.
The Business Review includes a comprehensive review of your current maintenance program with Konecranes, including all agreement activities over the history of the relationship.
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18. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
ONLINE ACCESS TO MAINTENANCE RECORDS
Our customer portal, yourKONECRANES.com, gives you quick and easy access to your crane maintenance information. Usage data from TRUCONNECT and maintenance data and asset details from MAINMAN are linked, giving you a transparent view of events and activities over any selected time interval.
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19. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
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SUPPLEMENT YOUR INSPECTIONS AND PM PROGRAM
Some components that are not readily accessible for inspection without disassembly may pose an undetermined risk. Konecranes uses advanced technology and non-destructive testing (NDT) to uncover latent or hidden defects.
GEAR CASE INSPECTION

20. CONSULTATIVE APPROACH
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GEAR CASE INSPECTION
Cranes that have been used heavily, or that have been in service for many years, can develop cumulative fatigue and other adverse characteristics. In extreme conditions, a gear case might fail catastrophically, resulting in a load drop.
In a Gear Case Inspection, internal components are assessed using an endoscope and oil analysis. In some cases the gear case is disassembled to perform non-destructive testing on the internal components.
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COUPLING INSPECTION

21. CONSULTATIVE APPROACH
INSPECTIONS AND PM
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RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
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CONTACT
COUPLING INSPECTION
Couplings are critical components for safe crane operation and in some cases need to be disassembled for inspection.
Proper alignment, assembly and lubrication are crucial for proper coupling life.
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HOOK/SHANK INSPECTION

22. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
HOOK/SHANK INSPECTION
Non-destructive testing is available to uncover latent defects in the hook and shank.
We utilize various proven non-destructive testing techniques such as dye penetrant, magnetic particle and magnetic rubber, in addition to the visual inspection and measurements normally performed during a hook inspection.
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ROPEQ MAGNETIC ROPE INSPECTION

23. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
ROPEQ MAGNETIC ROPE INSPECTION
The internal wires, strands and core that are not readily visible are inspected with an electromagnetic device.
RopeQ is recommended for any wire rope application and is particularly useful in process cranes in constant use, cranes that are used only occasionally, ropes that are particularly hard to inspect visually and in post-accident inspections.
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24. CONSULTATIVE APPROACH
INSPECTIONS AND PM
PRODUCTS
RISK & RECOMMENDATION
CONSULTATIVE APPROACH
PORTAL
SUPPLEMENT
CONTACT
VISIT KONECRANES.COM
Contact Konecranes to learn more about inspections and preventive maintenance.
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Konecranes is a world-leading group of Lifting Businesses™ offering lifting equipment and services that improve productivity in a wide variety of industries. The company is listed on Nasdaq Helsinki Ltd (symbol: KCR1V). With approximately 12,000 employees at 600 locations in nearly 50 countries we have the resources, technology and determination to deliver on the promise of Lifting Businesses™.
© 2016 Konecranes. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’, , TRUCONNECT, CXT, are either registered trademarks or trademarks of Konecranes Global Corporation.