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Tray Drier Bernal Kim, Geo Dela Cruz, Patrick Dolot, Max
Escoto, Ezekiel Eugenio, Darwin
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Objective To determine the rate of drying of wet sand with a known surface area under constant drying conditions To determine the mass transfer coefficient in the operation.
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Theory Drying a unit operations, mass transfer process that is involved with the removal of water or a solvent by evaporation from a solid. can be a batch operation or a continuous operation
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Theory Batch Drying Continuous Drying
Drying under a specific one-time set of feed Drying at constant conditions Continuous Drying drying of a continuous flow of solids and drying medium under variable conditions
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Theory X=W-X* (all in dry basis) Where: X = Free Moisture Content W = Total Moisture Content X* = Equilibrium Moisture
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Theory 𝑅= 𝑄 𝐴 −𝑑𝑋 𝑑Θ Where:
𝑅= 𝑄 𝐴 −𝑑𝑋 𝑑Θ Where: R = drying rate or the Weight of moisture removed per time per Area Q = Weight of dry solids A = Area in direct contact with drying medium X = Free moisture content Θ = time
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Figure 1. Drying Rate versus Free Moisture Content
Theory Figure 1. Drying Rate versus Free Moisture Content
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Theory 𝑅=𝑘′( 𝐻 𝑠 −𝐻) Where:
R = drying rate k’ = mass transfer coefficient Hs = Humidity of liquid surface H = Humidity of the main stream
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Equipment / Materials Tray Drier (insert model here) Anemometer Sand
Tyler 20 mesh screen
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Procedure A tray is measured for its weight and dimensions
Sand is sieved with a 20 mesh screen The sieved sand is transferred into the tray, layered equally and then was weighed. The tray drier was turned on then the temperature was set to 95oC
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Procedure After the tray drier reached the set temperature, preliminary conditions were measured using the anemometer The sand was then wetted and then weighed again The sand was put inside the tray drier
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Procedure At every 5 minute interval:
Outlet air conditions were measured Sand was weighed using a top load balance This was repeated until constant conditions were met
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Data
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Time, min Wind Velocity, m/s Temp, °C Dew Pt, °C %RH Ws, g 98.3 7.2
98.3 7.2 5 2.8 101.9 34.6 5.5 10 3 106.7 36.6 4.7 1149.3 15 3.1 105.5 25.5 4.6 20 105.7 35.5 4.5 1094 25 1.6 107.3 35.7 4.4 1070 30 1.5 100.9 35.1 4.3 35 0.6 106.1 33.8 40 1.3 106.2 32.2 3.9 1005.7 45 0.4 105.8 29.7 3.2 990.46 50 103.9 23.7 2.7 978.88 55 1 100.1 17.9 2.1 974.5 60 1.1 99.5 13.9 1.7 971.87 65 0.8 102.3 7.6 971.46 70 1.8 97.6 5.8 971.4 75 95.6 2.4 971.41 Table 1. Raw Data
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Treatment of Data
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Determination of Weight of Dry Solids
X*=0 gwater/gdrysolids Average final weight: kg 0 = (AveFinalweight – Qave)/ Qave Q = kg
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Total Moisture Content
E, Mass of Empty Tray = 0.255 Q, Mass of Bone dry Sand = Ws, Mass of Tray with Sand @ θ=5 = kg W = mass of moisture / mass of bone dry solid W = (Ws-E-Q)/Q W= kg moisture/ kg dry sand
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Table 2. Data Gathered and Calculated
Time, min Ws, g W X 5 10 1149.3 15 20 1094 25 1070 30 35 40 1005.7 45 990.46 50 978.88 55 974.5 60 971.87 65 971.46 5.12E-05 70 971.4 -3.3E-05 75 971.41 -1.9E-05 Table 2. Data Gathered and Calculated
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Rate of Drying By Graphical Differentiation of W vs θ
θ=5 Ra = (W/θ) Ra = ( /5) Ra= kg moisture/ minute-kg dry sand
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Table 3. R by graphical differentiation of W vs ɵ
Time, min W Ra 5 10 15 20 25 30 35 40 45 50 55 E-05 60 E-05 65 5.12E-05 E-07 70 -3.3E-05 E-07 75 -1.9E-05 E-07 Table 3. R by graphical differentiation of W vs ɵ
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Figure 2. Total Moisture vs Time
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Rate of Drying By Computing the Slope of curve W vs θ
R = - (dW/dθ) R = - ( – )/(10-5) R= kg moisture/ minute-kg dry sand
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Figure 3. Drying Rate vs Free Moisture
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Mass Transfer Coefficient
Xc = T= deg C %RH= 4.6 degC= kpa 0.046 = Pa / kpa Pa = kpa H = Pa / ( – Pa) H= Hs = (Ps / ( – Ps)) *(18/29) Hs = K = Rc/(Hs-H)*A K =
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Conclusions It is concluded that the tray dryer is not suitable for large operations The rates of drying and mass transfer coefficient was determined by the data gathered in the experiment
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Recommendations Use other types of feed to determine it’s capability
It is recommended that a holder for the anemometer is to be installed Clean the tray dryer Mittens for handling the tray If possible a weighing scale is to be installed inside the dryer
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