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Basics of Sensor Compensation for Piezoresistive Sensors

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Presentation on theme: "Basics of Sensor Compensation for Piezoresistive Sensors"— Presentation transcript:

1 Basics of Sensor Compensation for Piezoresistive Sensors
January 21, 2013 Randy Frank

2 Agenda Steps toward smart sensors Wheatstone bridge Amplification
Calibration, linearization and signal integrity techniques for piezoresistive sensors More complex piezoresistive interfaces

3 Levels of Intelligent Sensor Processing
Knowledge Extraction Layer 4 Information Enhancement Layer 3 Wireless or Wired Bus Communications to Other intelligent systems & Smart Sensors System Awareness Sensor Compensation Layer 2 Data Acquisition Layer 1 Source: Microchip Technology

4 Accurate Data & Better Decisions
Knowledge Extraction Pattern Recognition Classification Prediction Adaptive Filtering Information Enhancement Frequency Domain Noise Removal Sensor Fusion Sensor Compensation Calibration Linearization Signal Integrity Diagnostics Data Acquisition Transducer Amplification Low Pass Filtering A/D Conversion Source: Microchip Technology

5 Silicon Piezoresistive Pressure Sensors
Eo = E∆R R

6 Span Understanding Smart Sensors

7 Best Fit Straight Line Offset

8 Effect of Temperature Offset Temperature Shift (0°C-70°C),
Typical: ±0.1 mV Temperature Effect on Resistance (0°C-70°C), typical: 2800 ppm/°C Temperature Effect on Span (0°C-70°C), Typical: ppm/°C For All Sensors BLVR-L01D

9 Constant Current Source Amplifier
Also check out And

10 Quad Op Amp Circuit TI’s TLV2474 Rail-to-rail
Rail-to-rail

11 Instrumentation Amplifier
Typical key specifications: Operating voltage range Rail to rail operation Common mode rejection ratio (CMMR) Input Voltage Noise Density Power supply rejection ratio (PSRR)

12 Instrumentation Amplifier Example
Microchip Technology’s MCP6N11 Operating Voltage Range: 1.8 to 5.5V Input Voltage Noise Density (nV/rt(Hz)) 35 typ PSRR min 94 dB CMRR min 94 dB Piezoresistive example Good background info:

13 1%-Accurate Signal Conditioner
Maxim Integrated MAX1450

14 Signal Conditioner for Piezoresistive Sensors
MAX1450 An evaluation kit is available: MAX1450EVKIT

15 Piezoresistive Interface
ZMDI ZSC31010 Sensor Signal Conditioner CMOS integrated circuit Designed for resistive bridge sensors Digitally calibrate offset and gain Internal temperature compensation and detection Development kit available

16 Piezoresistive Interface
ZMDI ZSC31010 OWI – one wire interface ZMDI’s ZACwire™ serial interface to the host computer and is easily mass calibrated in a Windows™ environment Calibration performed by eeprom – no external trimmed components

17 Pressure Sensor Signal Conditioning Interface
Texas Instruments TPIC83000-Q1

18 TI’s WEBENCH Sensor Designer
Provides Analog Interface Family for: Pressure sensors Temperature Load sensors pH sensors Chemical & gas sensors

19 TI’s AFE AFE: Analog Front End For resistive bridge sensors LMP90100
Temperature, Pressure, Load, Force and more A complete signal path solution: sensor-MCU Multi-channel with 16- or 24-bit Sigma Delta ADC core Flexible, programmable mux (4 differential, 7 single-ended, or a combination inputs) Continuous background sensor diagnostics For resistive bridge sensors

20 TI’s AFE LMP90100

21 Summary For piezoresistive sensors
Several good sources of information exist Simple circuits Complex circuits Design kits and tools simplify design-in

22 Topics Later This Week Tuesday
Basics of Sensor Compensation for Capacitive Sensors Wednesday A case study of smart sensor development Thursday Transitioning from analog sensing to the digital control world Friday Today’s smart sensors


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