1. ERT 213 INTRODUCTION TO PROCESS INSTRUMENTATION
BY:
ANIS ATIKAH BINTI AHMAD

2. OUTLINES Course Structure Course Outcomes Learning Flow Evaluation
Text Books & References
Examples
Process Control

3. Course Structure Code : ERT 213 Unit : 3 Course Outcomes : 4
Topics : 5
Experiments : 6
No. of Students : 70

4. Course Outcomes
CO1: Ability to DESCRIBE & DISCUSS the function of different types of valves, the operational aspects of the valves AND DISCUSS & SOLVE the valve sizing.
CO2: Ability to DISCUSS & COMPARE the function & operational aspects of different types of pumps, fans, blowers and compressors
CO3: Ability to INTERPRET the ISA Symbology for the Process Flow Diagram & DEVELOP the Process Flow Diagram.
CO4: Ability to INTERPRET the ISA Symbology for the Piping & Instrumentation Diagram & EVALUATE appropriate symbols & DEVELOP the Piping & Instrumentation Diagram.

5. Process & Instrumentation Pump, Compressor, Fan & Blower
Learning Flow
Valves In Industry
Process & Instrumentation
Diagram (P&ID)
Pump, Compressor, Fan & Blower
ISA Symbology
Process Flow
Diagram (PFD)

6. Evaluation 1)Examination (20%) Mid-term 1 : 10% Mid-term 2 : 10%
2) Course Work (80%)
Assignments : 10%
Laboratory Reports : 40%
Integrated Project : 30%

7. Text Books
1)McAvinew T. and Mulley R., Control System Documentation: Applying Symbols and Identification, Second Edition, ISA, 2005
2) Skousen P.L., Valve Handbook, Second Edition, McGraw-Hill, 2004

8. References
1) Meier F.A., and Meier C.A., Instrumentation & Control Systems Documentation, ISA, 2004
2) Rosaler R. C., Standard Handbook of Plant Engineering, Third Edition, McGraw-Hill, 2002

9. Valve
Mechanical device specifically designed to direct, start, stop, mix or regulate the flow, pressure or temperature of a process fluid

10. Pump, Compressor, Fan & Blower
Pumps:
A pump is a machine for raising a liquid - a relatively incompressible fluid - to a higher level of pressure or head.
Compressors:
A compressor is a machine for raising a gas - a compressible fluid - to a higher level of pressure.
Blowers:
A blower is a machine for moving volumes of a gas with moderate increase of pressure.
Fans:
A fan moves large amounts of gas with low increase in pressure.

11. PFD
A process flow diagram (PFD) is a diagram commonly used in engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
Process flow diagram of pilot scale Tongkat Ali water extract production (Athimulam et al., 2006)

12. P&ID
A piping and instrumentation diagram/drawing (P&ID) is a diagram in the process industry which shows the piping of the process flow together with the installed equipment and instrumentation.

13. Why control is necessary?
Process Control
Refers to the method that are used to control process variable when manufacturing product
Why control is necessary?
Safety
Environment protection
Equipment protection
Smooth plant operation & production rate
Product quality
Profit optimization
Monitoring & diagnosis

14. How will Process Control affect my career?
Designers must provide all required equipment.
Vapor
product T6 P1 T5
Feed
Methane
Ethane (LK)
Propane
Butane
Pentane T1 T2 F1 T4 T3 L1 F2 F3
Liquid
product A1
Process
fluid
Steam
L. Key

15. How will Process Control affect my career?
Operations must devise strategies for implementation.
Vapor
product T6 P1 T5
Feed
Methane
Ethane (LK)
Propane
Butane
Pentane T1 T2 F1 T4 T3 L1 F2 F3
Liquid
product A1
Process
fluid
Steam
L. Key

16. How will Process Control affect my career?
Experimenters must achieve precise, constant conditions.
Vapor
product T6 P1 T5
Feed
Methane
Ethane (LK)
Propane
Butane
Pentane T1 T2 F1 T4 T3 L1 F2 F3
Liquid
product A1
Process
fluid
Steam
L. Key

17. How will Process Control affect my career?
P.C. Experts design & implement control and monitoring strategies.
Vapor
product T6 P1 T5
Feed
Methane
Ethane (LK)
Propane
Butane
Pentane T1 T2 F1 T4 T3 L1 F2 F3
Liquid
product A1
Process
fluid
Steam
L. Key

18. Where does it fit into Bioprocess Engineering program?
Series of “cap-stone” courses reinforce and integrate knowledge.
engineering sciences
Math, science and
ERT 213
flowsheeting
PFD & P&ID
ERT 321
dynamics
control
ERT 322
safety
operability
ERT 424/428
integrated
process design
Reinforce
Learn new aspects
Integrate knowledge
Build professional skills
Engineer in training

19. Where does it fit into Bioprocess Engineering program?
What happens when I open this valve?
Reaction Engineering
Fluid Mechanics
Separation Process
Heat Transfer

20. Process Control is a bridge from basic courses to engineering practice
ERT 213/3
flowsheeting
PFD & P&ID
ERT 321/4
dynamics
control
ERT 322/4
safety
operability
ERT 424/428/3
integrated
process design
Engineering students
Engineering studies
Engineers in training
Engineering practice
Engineering Practice

21. Thank you…

22. Why are you choosing Bioprocess Engineering programme?
What is your expectation from this programme?