1. DEEP COLORING FLOWSHEET FOR POLYESTER FABRIC

2. 1. IN PUT GREIGE
*IN GREY
=> IN PUT

3. 2.ENDLESS 1)Purpose: Reeling & stitching work
2)Name of machine: Endless reeling m/c
3)Select suitable yarn
4) frequency: 4, 8, 16, 24
It depends on condition of R/W
And kinds of fabric.

4. 3.REDUCTION 1)Purpose: Show twist of yarn, thickness
Of yarn, kinds of yarn( trial), organization
Of fabric and remove oil /impurity from
The in-grey.
2) Name of machine
Twisted thread fabric: Rotary washer
Twist less fabric: Rotary washer
Yoryu fabric: Super Jet Dyeing m/c
3)P.E.T fabric contained less impurity than
Nature fabric.
R/W operation:
Changes with work times, raised temperature
Time, rotation rate, the amount of service
water, the amount of alkali used, the number
of endless times

5. DEHYDRATION 1)Purpose: Take off moisture for Next process.
2)Name of machine: Hydro Extractor

6. PRE-SETTING 1)Purpose: Preventions unleveled
Shrinking, crease, poor dyeing, deviation
Of weight loss and spots.
2)Name of machine: Stenter

7. WEIGHT REDUCTION 1)Purpose: Given soft touch There is 3 different
*Continuation type weight reduction:
For DTY, ITY and BSY
*liquid type weight reduction
For light fabric, chiffon and multi yarn
*Tank type weight reduction
For quality stabilization

8. SOAPING Purpose: *requested that competent rinsing
for no left over alkali
*For preventions unleveled
Dyed, fool touch, white spots
Name of machine: Rapid

9. DYEING Purpose: *Dyed based on buyer’s color And quantity
*for preventions difference of color,
spot and contamination in sew process.

10. PRE-DRY
Use anti-static agent of deep coloring Name of machine: Stenter

11. DIPPING BOX(KUSTERS MANGLE)

12. 1st deep coloring process
Purpose: For improve adsorption
in 2nd deep Coloring process.
(HS B-TECH 200: 4%/150˚C x 30M/Min)
Tender pick up rate : keep 80~85%
2)Name of machine: Stenter or Net/Dry

13. DIPPING BOX(KUSTERS MANGLE)

14. 2nd DEEP COLORING Purpose: For more deep color
(HS EBONY BLACK: 6~8%/150c x 30M/ Min)
Tender pick up rate: keep 80~85%
2)Name of machine: Stenter or Net/Dry

15. INSPECTION & ROLLING Purpose: *Make sure that there is no
defect On fabric
*Recheck color, touch,
Weight, density and make sure
That it’s based on buyer requested

16. SHIPPING
*Prepared shipment

17. WEARING