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We do not make the Packaging, We make it Insect Resistant

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Presentation on theme: "We do not make the Packaging, We make it Insect Resistant"— Presentation transcript:

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2 We do not make the Packaging, We make it Insect Resistant
Flexible Films Corrugate Cartons Paper Bags Super Sacks

3 Packaging and Consumer Studies Concerning Insect Resistant Packaging
Market Demands and Drivers on packaging Pest control trends Commercial bag study testing against insect resistance Consumer Perceptions Commercially Available Product and Uses

4 We Solve an Ancient Problem
Indianmeal Moth Plodia interpunctella (Hubner) "One female, in less than two months, can produce 6,750,000 larvae. At 1/2 inch per larvae, that translates to 53 miles of larvae. Imagine their food consumption if all survive!“ Mike Mullen- USDA Entomologist ProvisionGard controls all stored grain insects

5 Insect Resistant Packaging Drivers
Food Brands Largest consumer comment for Rice, Pasta, Flour, and PetFood Food Manufacturing/Distribution Millions are spent annually protecting the supply chain from insects Fumigations of entire plant facilities, ongoing pesticide treatments Global supply pressure on packaging and quality Ecological Impact Fumigants destroy the ozone layer and contribute to Global Warming Humanitarian Impact Food for Peace Programs lose 10-20% of Food aid to insect damage

6 Customer Value Equation: Grain Based Retail Product
IRP Improves Company X’s Profitability by $700M.

7 Commercial Bag Design Assessment
Experimental Assessment of Resistance of Three Designs - Standard MW Paper Bag- Pinch - Laminated PE to Paper Bag-Pinch - Woven Poly SOM Chambered with 2000 IMM for 90 days

8 Insects Either Invade or Chew Their Way Into a Package
larvae

9 Average number of IMM found within each bag type.
Summary Data % Bags Infested Ave No. IMM/Bag Standard Multi-Wall (MW) 30 2 Rev Print Multi-Wall (RPP) 80 4 Woven-Poly Rev Print (WPP) 90 12

10 Technologies to Improve Insect Resistance
What are your choices……

11 Packaging Insect Control Technologies
3 1.5 Best ProvisionGard ProvisionGard safely delivers long-term infestation protection. Failed due to adverse effect on food taste. RepellKote (Toxicity, Green, EPA) Safety Attribute BugBan 9000 Methyl Bromide Failed due to toxicity EPA wants to phase-out; Negatively impacts ozone Poor 1.5 3 Performance Attribute (Efficacy; Scope, Duration)

12 Summary Chart of Average Number Insects Observed by Species Between Treated and Control Bags- SOM Paper Multiwall

13 Research Entomologist
Evaluation of ProvisionGard for Control of Flour Beetles Packaging- Woven Poly Bag Dr. Frank Arthur Research Entomologist USDA-ARS-CGAHR Manhattan, KS 66502

14 Treated Dish-left, Untreated-right
Methods-Test 1 Circular disks of packaging cut to fit bottom portion of a 9.6 in2 plastic Petri dish Disks with inner and outer portions of the packaging Ten 4-week old red flour beetle larvae or ten confused flour beetle larvae of same age put in separate dishes with 300 mg flour Treated Dish-left, Untreated-right

15 USDA 12 Month Efficacy Results
% Emergence-Red Flour Beetle Conclusions of Year Long Study Inside Layer Outer Layer Month ± ± 0.0 Month ± ± 1.6 Month ± ± 3.4 Month 6? 66.7 ± ± 3.3 Month ± ± 0.0 Month ± ± 0.0 Month ± ± 1.7 For the RED FLOUR BEETLE, the inside layer of the bag loses over 50% of the efficacy after 6 months and there is significant variation between the months. The Outer layer of the bag material controls consistently over the 12 month period having 90%+ efficacy with RED FlOUR BEETLES

16 CBR Poly (6 bags/shipper) In Corrugate Boxes
Rice Packaged in Treated Cartons and Treated Corrugate Boxes Indian Meal Moth CBR Cartons (18 cartons/shipper) Control Treated Total # of shippers Total # of insects Average # insects/shipper Range of insect count/shipper 0 – – 0 Average reduction in treated vs. control 100% efficacy Brown Rice Cartons (18 cartons/shipper) Control Treated Total # of shippers Total # of insects Average # insects/shipper Range of insect count/shipper 0 – – 3 Average reduction in treated vs. control 93.4% efficacy CBR Poly (6 bags/shipper) In Corrugate Boxes Control Treated Total # of Shippers Total # of Insects Average # of insects/shipper Range of insect count/shipper 2 – – 1 Average Reduction in Treated vs. Control 99% efficacy Whole Grain 5# Poly (12 bags/shipper)in Corrugate Box Control Treated Total # of Shippers Total # of Insects Average # of insects/shipper Range of insect count/shipper 1– – 0 Average Reduction in Treated vs. Control % efficacy

17 “Blinded” Pet Food: Multiwall Bags

18 Consumer Perception Study
Vivian Wang | Amanda Stewart | Kerry Chuanyuan

19 Findings & Hypotheses Implications
Consumer Perception on Product if Insects/ Foreign Matter Contaminated Packaged Foods 61.01% 25.89% 7.44% 2.98% 2.68% 86% Link swing group with this 7.44% of undecided. Key Takeaway: Over 86% of consumers would be uncomfortable with the PRODUCT moving forward, and it would influence their future purchase. Findings & Hypotheses Implications

20 Findings & Hypotheses Implications
Consumer Perception on Food Category if Insect/ Foreign Matter Contaminated Packaged Foods 53% Key Takeaway: 53%+ consumers would be uncomfortable with the FOOD CATEGORY moving forward, and it would influence future purchase. Findings & Hypotheses Implications

21 (Insect Growth Regulator)
ProvisionGard™ The Science Food packaging coating that eliminates insect infestations Chemical Toxicity (LD50) Water 90000 mg/kg Methoprene 34000 mg/kg Vitamin C 11000 mg/kg Table Salt mg/Kg Caffeine mg/kg IGR (Insect Growth Regulator) Adult Pupa X EPA Methoprene Tolerance 40CFR § Methoprene is exempt from a tolerance in and on all Food commodities when used to control insect larvae. X

22 ProvisionGard™ Commercially Available Products
PGT IGR EPA Labeled Additive for use on Food, Feed and Tobacco Packaging EPA Registration Number IGR 30000 Coatings PGT water- based paper coating PGT water-based carton coating Polymer Films PGT PE Additive Pellets Adhesives Solvent/Solventless Additive

23 ProvisionGard™ Commercially Available Products
Press Ready Water-base Coating Film Extrusion Ready PE Pellets IGR Additive Mixed into Adhesives Applied to Paper Packaging Extruded into Film Packaging Woven Poly Bags Blown film Stretch film Shrink overwrap films Super Sacks Form and fill plastic bags Stand up PET Pouches Two Play Film Bags Multiwall Bags Cartons- Cereal, Mixes etc. Corrugate Boxes Bulk Shipping Containers Paper Canisters-Flour/oatmeal Passes odor and taste testing

24 ProvisionGard™ Commercially Available Products
Press Ready Water-base Coating Film Extrusion Ready PE Pellets IGR Additive Mixed into Adhesives Applied to Paper Packaging Extruded into Film Packaging lPGT – Carton coating PGT Kraft paper coating Clear water based topcoat Printed over graphic images or inner liner of bag Replaces existing coatings PGT duplicates existing coating in COF Gloss Rub Resistance .5-.6 lbs per ream coating weight PGT IGR Polymer Pellet Additive Food Grade PE Pellet Combines and resides in films Manually combines with Pellets Delivered in Pellet form Can be Blown or added to Extruder No Odor or Taste Non Toxic and Non Hazardous Added at .5% - 2% PGT IGR Liquid Additive Liquid Additive Combines and resides in adhesive Mix in preformulated formulas Solvent compatible Solventless compatible No Odor or Taste Non Toxic and Non Hazardous Added at .5% - 2% Bonds not affected

25 ProvisionGard Regulatory Status
EPA Status EPA Regulates the use of IGR’s in Food Packaging ProvisionGard™ is registered with the EPA (registration # ) Under regulation 40CFR § , the EPA has established that “methoprene is exempt from the requirement of a tolerance in or on all food commodities when used to control insect larvae.” FDA Status FDA Provides Monitoring role which ensures Maximum Residual Limits are not exceeded. The tolerance and tolerance exemption regulations under 40CFR §180 are directly related to FDA regulation 21CFR § The FDA has determined that residues of any pesticide found in food are acceptable so long as the amounts in the food are at or below the tolerance amounts established by the EPA under 40CFR §180.

26 Questions


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