1. Investment Proposal for New Line Piston Wheel Cylinder Machining
Report to：
Investment Committee
Investment Proposal for New Line Piston Wheel Cylinder Machining
PT. Akebono Brake Astra Indonesia
June 13, 2016
Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.

2. Background-Forecast Order
Current capacity can’t covered this peak order of D30

3. Current Line Machine Cycle Time : OP 10 : 18.5 sec OP 20 : 16.5 sec
Drill & Slot
(Winteq
OP 40
Grooving, Facing
Grooving, Facing
Machine Cycle Time :
OP 10 : 18.5 sec
OP 20 : 16.5 sec
OP 30 : 17 sec
OP 40 : 10 sec
Current capacity :
With 20,6 Hours & Eff 85% :
165 pcs/hour
3407 pcs/day
Daily pcs needed : 4,856 pcs
Deburing
OP 50
Grinding
Piston
Baritori

4. Sanding outer diameter
Proposal
Additional Piston Wheel Cylinder Machining Line
Target Machine Cycle Time
OP 10 : 18.5 sec
OP 20 : 16.5 sec
OP 30 : 13 sec
OP 40 : 9 sec
Target pcs/hour 2 line :
With 20,6 Hours & Eff 85% :
331 pcs/hour
6814 pcs/day
With 14 Hours & Eff 85% :
4631 pcs/day
With 18 Hours & Eff 85% :
5954 pcs/day
OP20
OP10
OP10
OP20
Piston Hole Machine
Sanyou
TOYOSK
OP40
OP30
OP30
Grinding Palmary
OP 40
Drill & Baritori
Sanding outer diameter
1st Drill 2 mm
Burrs removing
2nd Drill 2 mm
OP 10
Grooving & Facing
OP 20
Grooving
OP 30
Slotting

5. Feasibility Study – Additional Line1
Investment amount :
NC Lathe Takisawa OP 10 : IDR Mil
NC Lathe Takisawa OP 10 : IDR Mil
Automation Toyosk OP 30 : IDR Mil
Collet : IDR Mil
M/E : IDR Mil
IDR 2,649 Mil
(No Bank Loan)
Feasibility Study :
IRR : 15.72% 8 years
PBY : 3.72 years
NPV : IDR 34 Mil 2 3
Machine Installation Plan : Aug 2016
Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.

6. Proposal Schedule
Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.

7. Attachment