1. Eliminate Lost Time When Charging Process at Gravity Casting Line
Sharing to: Executive Meeting
Eliminate Lost Time When Charging Process at Gravity Casting Line
August, 2016 KS
Engineering Casting
PT. Akebono Brake Astra Indonesia
Copyright PT. Akebono Brake Astra Indonesia All Rights Reserved.

2. Eliminate Lost Time When Charging Process at Gravity Casting Line
Background
Eng Casting, August 2016
Any lost time for production when charging process (refill molten to holding & GBF process)
Detail of lost time :
20 minutes every charging
10 times charging in one day
200 minutes every day  linestop 1 holding
500 pcs lost every day for 1 holding (5 machine)

3. Eliminate Lost Time When Charging Process at Gravity Casting Line
Purpose
Eng Casting, August 2016
Increase productivity by eliminating the line stops during the transfer molten and GBF process .
Planning Solution
Changing the model and system of holding furnace so that during the process of transfer molten & GBF, production can still operate (pouring process) and there is no line stop.
Next model and system of holding furnace :
Use double chamber holding furnace
Consists of 2 chamber (supply area and outlet area) are interconnected and equipped with a liquid tap device to open / close the connecting lines.
Supply area for charging / transfer molten & GBF process
Outlet area for taking a molten (pouring process)
At the time of the transfer of molten and GBF process in the supply area, operator can still take molten in the outlet area for pouring process.
No line stop during the transfer of molten & GBF process

4. Eliminate Lost Time When Charging Process at Gravity Casting Line
Design  New Model of Holding Furnace (Double Chamber)
Eng Casting, August 2016

5. Eliminate Lost Time When Charging Process at Gravity Casting Line
Current Layout
Eng Casting, August 2016
Cell #1
Cell #2
Cell #3
OFF
Holding #11
Holding #12 OFF

6. Eliminate Lost Time When Charging Process at Gravity Casting Line
Next Layout
Eng Casting, August 2016
Cell #1
Cell #2
Cell #3
OFF
Holding #11
Holding #12 OFF

7. Eliminate Lost Time When Charging Process at Gravity Casting Line
Feasibility Study  Financial Statement
Eng Casting, August 2016

8. Eliminate Lost Time When Charging Process at Gravity Casting Line
Feasibility Study  Financial Statement
Eng Casting, August 2016
Conclusion :
This project feasible to be done

9. Eliminate Lost Time When Charging Process at Gravity Casting Line
Time Schedule
Eng Casting, August 2016