1. Cryoplant Installation Overview
Dana Arenius
LCLS-II Cryoplant General Contractor Installation Package Review
1 June, 2017

2. Cryogenic Plant Overview Deliverables Schedule Resources
Outline
Cryogenic Plant Overview
Deliverables
Schedule
Resources
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

3. Cryoplant Overview
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

4. Installation Design for:
Two Cryogenic Helium Plants,
each having a capacity of: K
1.3 5K
2.0K
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

5. Cryoplant First Light & Normal Beam Operations
2 Cryomodule Strings
U-Tube Connections
14 MV/m Gradient*
2.0≤ Qo ≤3.0
May be as high as 16 MV/m depending on final Qo
Compressor System
4.5 K
Coldbox
LHe
Dewar
2.0 K
Normal Beam Operations
2 Cryoplants
2 Cryomodule Strings
U-Tube Connections Removed
Gradient - 16 MV/m
2.0≤ Qo ≤3.0
Compressor System
He Gas Tanks
4.5 K
Coldbox
LHe
Dewar LN 2
Dewar
2.0 K
Coldbox
U-TUBE JUMPER CONNECTIONS - IB IB
Upstream Distribution Box
Downstream Distribution Box
Downstream
Distribution
Upstream String
Box
Downstream String LH BC 1 L L 1 L 2 L 3 FC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 IB
Cryogenic
Cryogenic Transfer 3 . 9
GHz Cryomodule 1 . 3
GHz Cryomodule
End /
Feed Cap
Vacuum
Barrier
Bypass
Line
Cryoplant
Gas Header
Interface Box
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

6. Cryoplant Building 2 CDS Transfer lines
Compressor Room 1
Compressor Room 2
Cold Box Room
2 CDS Transfer lines
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

7. Cryogenic Plant Building Under Construction
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

8. Cryoplant Equipment Descriptions
LN2 storage
CP1 4.5K Cold Box
GHe storage
CP1 Oil Removal
CP2 4.5K Cold Box
CP2 Oil Removal
CP2 Compressors
CP1 Compressors
Oil
processor
2K CBX
Guard Vacuum
CDS Interface Boxes
LHe
Dewar
LHe
Dewar
Instrument Air
Motor Control
Center 8
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

9. Cryogenic Plant #1 Equipment Layout (CP1)
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

10. Used for early “First Light” beam
Cryoplant #1 (CP1)
Used for early “First Light” beam
Identical to CP2 equipment except also includes supportive subsystems for both CP1 and CP2
Helium Gas Storage Vessels (6- 4,000 SCF vessels)
LN2 Storage Dewars (2- 20,000 gallon vessels)
Helium Gas Purifier
Helium Gas Recovery Compressors (2- 18g/s capacity)
Helium compressor oil processor
30 KVA UPS and Emergency Backup Generator
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

11. Cryogenic Plant #2 Equipment Layout (CP2)
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

12. Deliverables
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

13. JlLab Deliverables Overview (1)
Installation design for equipment rigging/ placement/ anchoring, interconnection, and installation validation. Schedule goal is design review completion for release to SLAC procurement by July 17.
Supportive safety documentation of the equipment and installation design to be provided to SLAC design approval authorities for review. Includes SLAC Building Inspection Office, Pressure Safety Systems, and Electrical Safety.
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

14. Deliverables Overview (1)
Controls (Christopher Scanlon Presentation)
Provide panel and field mounted instrumentation locations, terminal to terminal wiring diagrams, wire types, and required installation verification testing requirements
Review Smith Group (SG) documentation of conduit, cable tray and interconnecting wiring installation documentation
Develop JLab provided and GC contractor supplied equipment list
Submit documentation for SLAC Building Inspection Office and Electrical Safety Committee approval
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

15. Deliverables Overview (2)
Electrical (Christopher Scanlon Presentation)
Provide power panel and field equipment locations, one line power wiring diagrams, cable types and quantity for submittal to SG
Review documentation of conduit or cable tray and interconnecting wiring installation and cable run documentation developed by SG
Develop JLab and GC supplied electrical equipment lists
Review SG developed documentation
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

16. Deliverables Overview (3)
Mechanical (Mike Bevins Presentation)
Develop plant arrangement/equipment locations, 3-D piping model, piping drawings for submittal to SG
Develop JLab (GFP) and GC supplied equipment lists
Provide installation validation requirements for SLAC review
Review SG developed documentation
Coordinate integration of SG platform design into plant
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

17. Major Schedule Dates
All remaining electrical and control documentation for SLAC review, June 15th
All remaining mechanical and documentation for SLAC review, July 7th (can not meet June 15 date)
Installation Design Review, July 7th
Ready for GC installation design package to SLAC procurement, July 17
Building ready for equipment delivery, July 2017
Building BOD, September 2017
Equipment Delivery
CP1 May-Sept 2017 w/exception of 2K CB, He transfer lines, interface boxes
CP2 July 2017-April 2018
Installation by GCs
Positioning and anchoring contractor, July 2017-Feb 2018
Interconnecting contractor start on site, Feb 2018
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

18. JLab/SLAC Cryoplant Design Staff Resources
Name
Lab, Org
Skill Type
Location
Supporting
D. Arenius
Jlab, MSCRYO
MGT
Bldg. 89
CAM
M. Bevins
Jlab, MSMECH
Meng/MGT
Deputy CAM
B. Crahen
MEng
Bldg. 87
Warm sys
C. Dubbe
N. Laverdure
Warm/Cold sys
M. Marchlik
TEDF
S. Kaminski
SLAC
Hongyu
Cold sys
Vishy
C. Kaufman
F. Fors
S. Yang
P. Hansen
MDes
C. Butler
J. Tschirhart
D. Spell
D. Rath
R. Wilson
G. Hays
S. Gregory
T. Crahan
MDes_contract
C. Patrosso
F. Martin
R. Stori
W. Sachleben
J. Armstrong
K. Harding
C. Hutton
M. Wade
MDes - Student
Cryoplant Design Team is Jlab & SLAC Engineers
The SLAC Design Team engineers are the SLAC installation integration engineers technically supported by JLab engineering and design
LCLS-II JLab Director’s Cryogenic Plant Installation Review, June 1, 2017

19. Thank you for you kind attention
May I answer questions?
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

21. Other Details Backup Slides
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

22. Non-JLab Deliverables Overview (1)
Controls (Smith Group, SG)
Receives panel and field mounted instrumentation locations, panel/field mounted instrument terminal to terminal wiring diagrams, wire types from JLab
Provides the seismic mounting analysis for the floor mounted control cabinets
Develops documentation of conduit or cable tray and interconnecting wiring installation and cable run documentation for GC installation
Combines JLab documentation and SG documentation into single GC installation package in CSI construction format coupled to a controls specification subsection for final review
Receives JLab supplied and GC contractor supplied equipment list
Continuous submittal of developed documentation when developed for JLab review
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

23. Non-JLab Deliverables Overview (2)
Electrical (Smith Group)
Receives power panel and field equipment locations, one line power wiring diagrams, cable types and quantity from JLab
Develops documentation of conduit or cable tray and interconnecting wiring installation and cable run documentation for GC installation1
Combines JLab documentation and SG documentation into single GC installation package in CSI construction format coupled to an electrical subsection for final review
Receives JLab and GC supplied equipment lists
Continuous submittal of developed documentation when developed for JLab review
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

24. Deliverables Overview (3), Responsiblities
Mechanical (Smith Group)
Produce a complete set of construction specifications in CSI format, and integration of all drawings
Produce design for cold box room platform for access to cold boxes/equipment in the cold box room
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

25. CP1 Liquid Nitrogen Dewars* (Qty 2)
20,000 gallon vessels
ASME code design
Procurement specification complete and approved
Design drawings and code calculations have been submitted and are under review
Scheduled delivery is
August 2017
Similar LN2 Storage Dewar at SNS
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017
* Also used for CP2 plant

26. CP1 Gasous Helium Storage Tanks* (Qty 6)
4,000 SCF vessels
ASME code design
Procurement specification complete and approved
Vendor design and calculations drawings have been submitted for approval
Scheduled delivery is
September 2017
Similar Helium Storage Vessels
and field piping
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

27. CP1 & CP2 Warm Helium Compressors
Total of 12 CP-1/CP-2 skids
Build to print JLab design for industry
Seismic analysis completed/verified
CP1 skid assembly completed
CP2 skid assembly underway
On track for delivery
CP-1 June 2017 (Shipped to SLAC)
CP-2 July 2017 (6 On schedule)
CP1 LCLSII Compressor Skid Skid
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017
Typical Installation, JLab 12 GeV

28. CP1 & 2 Warm Helium Compressor Motor Control Centers
Motor Control Center specification approved for procurement
Supports warm helium compressor drive motor operation
Procurement pending June 2017
12-16 week delivery coordinated with building BOD
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

29. CP-1 and CP-2 Oil Removal Vessels (1.04.08.07/.17)
Build to print JLab design
Engineering calculations received and are in process of being reviewed/approved
Partial Shipment June 2017
Final Shipment September 2017
Main Oil Removal
Vessels, (8)
Oil Coalescers (12)
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

30. CP1 & 2 Gas Management Systems (Qty 2)
Control valves, process sensors/transmitters, flow elements have been specified
Major component procurement scheduled for August 2017, coordinated delivery with cryogenic building BOD
Piping manifold assembly by industry
Gas management control panel design is existing copy of JLab 12 GeV, build to print by industry
Gas Management System Valves
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017
Gas Management System Control Panel

31. 4.5K Cold Boxes, 1.04.08.06/.16 CP-1 and CP-2 4.5K cold boxes ordered
Seismic analysis completion 2 June
Schedule for shipments
CP1 Sept 2017, CP2 April 2018
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

32. Recovery Compressor Skid Fabrication (Qty 2)
Uses JLab 12 GeV/FRIB Design, JLab Assembly
Skid #1 ~90% Complete, Skid #2 ~30% Complete, August Delivery
Skid #1
Skid #2
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

33. CP1/CP2 Helium Purifier, Dual Bed Design
November 2017 Delivery
Vendor engineering calculations in progress
Non-carbon absorbent
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

34. 2K Cold Box Design (Current 205g/s Design)
Cold Compressor Drives
Process Connection Bayonet
VFD and Magnetic Bearing Control Cabinets
Insulating Vacuum System
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

35. Recent 2K Cold Box Design Change Request
Requested change to 2K cold box by LCLSII PM to eliminate process connection bayonet
Further increases cold compressor maximum vacuum pumping further above the 4.5K cold box 200 g/s refrigerator capacity from 205 g/s to 215 g/s
Will add ~10+ weeks of additional engineering/ design duration for cold box mechanical, seismic, transfer line re-design, etc.
Work start pending BCR approval
Will be GC field change order for transfer line and cold box connections
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

36. CP1 & CP2 Liquid Helium Dewars, (Qty 2)
Procurement order completed, April 2017
10kL liquid capacity
Delivery
CP1, January 2018
CP2, February 2018
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

37. Interface/Transfer Line Design
Bayonet Connections to Interface Box
To 2K CB
To 4K CB
3-D Modeling complete
Detail design finalization underway
Includes Interface Boxes for both upstream and downstream CDS
Bayonet parts ordered, April 2017
Design completion: August 2017
TL Interface Box 3-D Piping Model
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

38. Each Interface box to CDS
2” Inter-connecting bayonets to cryogenic plant
9” bayonet 2K Return
CDS
Cooldown valves
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017

39. Ambient Air Vaporizers
Technical procurement specification is complete and released
Engineering vednor drawings received
Delivery is July 10, 2017
LCLS-II JLab Director's Cryoplant Installation Review, June 1, 2017