1. Reference List January 2005
ABB Processing Lines
Reference List
January 2005

2. References in Processing Lines – 2004 - 2005
2005 – Continuous Annealing Line, Yichang, Baosteel Group Steel, China
2005 – Hot Annealing & Pickling Line, Jindal, India
2004 – Continuous Galvanizing Line, Group Steel, Malaysia R
2004 – Hot Annealing & Pickling Line, Shanghai Krupp Stainless, P.R. China
2004 – Pickling Line, Cockerill, Belgium R
2004 – Direct Reduction & Hot Annealing & Pickling Line, JISCO, P.R. China
Cold Annealing & Pickling Line, JISCO, P.R. China
2004 – Coil Grinding Line, JISCO, P.R. China
2004 – Edge Trimming & Dividing Line Heavy Gauge, JISCO, P.R. China
2004 – Edge Trimming & Dividing Line Light Gauge, JISCO, P.R. China
2004 – Pickling Line, Acelor Sollac, France R
Cold Annealing & Pickling Line, TISCO, P.R. China
2004 – Wet Flux Galvanizing Line, Jindal, India
2004 – Continuous Galvanizing Line, Jindal, India R
R = revamping
TM = Temper Mill in-line

3. References in Processing Lines - 2003
2003 – PushPullPickling Line, Jindal, India
Electrolytic Cleaning Line, Orna Steel, Malaysia
Grinding Line, FPE, India
2003 – Tension Levelling Line, Baoxin, P.R. China
2003 – Cold Annealing & Pickling Line, Baoxin, P.R. China
2003 – Hot Annealing & Pickling Line, Baoxin, P.R. China
Cut-to-length line, Rautaruukki, Finland R, TM
Galvanizing Line, Jindal, India
2003 – Cut-to-Length Line, FPE, Turkey
2003 – Galvanizing Line, Essar, India TM
2003 – Hot Annealing & Pickling Line, YUSCO, China
2003 – Annealing & Pickling Line, Shanghai Krupp Stainless, China TM
R = revamping
TM = Temper Mill in-line

4. References in Processing Lines 2000 - 2002
2002 – Tension Levelling Line, Baoxin, P.R. China
2002 – Cleaning Line, TISCO, India R
Tension Leveller, Abul Khair, Bangladesh R
Hot Dip galvanizing Line, Sartid, Serbia R
2001 – Electrolytic Tinning Line, TISCO, India TM
Cut-to-length Line, Avesta Polarity Tornio, Finland
Annealing and Pickling Line #2, Baoxin, P.R. China, TM
2001 – Recoiling Line, TISCO, India TM
Annealing and Pickling Line, AST-Krupp, Italy, TM
Continuous Pickling Line, Panzhihua Iron & Steel Co, P.R. China R
Pickling Line KW3, Thyssen Krupp Stahl, Germany R
R = revamping
TM = Temper Mill in-line

5. References in Processing Lines 1997 - 1999
Electrolytic Tinning Line EV12, Hoogovens, Netherlands
Bright Annealing Line, Shanghai Krupp Stainless, China
Slitting Line, Shanghai Krupp Stainless, China
Coil Grinding Line, Shanghai Krupp Stainless, China
Cut-to-Length Line, Shanghai Krupp Stainless, China
Bright Annealing Line, Acerinox S.A., Spain, TM
Hot Dip Galvanizing Line No. 3, Rautaruukki, Finland TM
Bright Annealing Line, AST-Krupp, Italy, TM
Continious Galvanising Line, Tisco Jamshedpur, India R
Annealing and Pickling Line #1, Baoxin, P.R. China
R = revamping
TM = Temper Mill in-line

6. Reference List January 2005
ABB Cold rolling Mills
Reference List
January 2005

7. Cold Rolling Mills Asia Metals
Reference List
Customer Type Year
Rourkela ( India ) 4H
Rourkela ( India ) 4H SPM
NSL ( India ) 4H
Raymond ( India ) 4H
Megasteel ( Malaysia ) Skin Pass Mill
Tata Iron & Steel ( India ) Pl-TCM drives
Jindal Iron & Steel ( India ) 4 H
Abul Kheir (Bangladesh) 20H
Hisar Metals ( India ) 6H
RM Steel (Bangladesh) 20H
Krakatau ( Indonesia ) 2 stand Temper Mill 2000
Baosteel ( China ) SPM Revamp 2001
Flat Products ( Kenya ) 6H CRM

8. Cold Rolling Mills Asia Metals
Reference List
Customer Type Year
Apollo ISPAT (India ) 6H
Jindal ( India ) 4H CRM
Jindal ( India ) 20H CRM
Yieh Long ( Taiwan ) 4H CRM AGC 2002
Orna Steel ( Malaysia ) 4H CRM AGC 2002
Orna Steel ( Malaysia ) SPM
Apollo Steel ( India ) 6H
Ruchi ( India ) 20H
PT Indoaluminium (Indonesia)Foil Mill
EGB ( India ) 4H
Indian Aluminum ( India ) 4H
Jindal ( India ) 2 x 6H
Baoxin ( China ) SPM

9. Cold Rolling Mills Asia Metals
Reference List
Customer Type Year
Union Steel( China ) 6H CRM
Hualin SPM ( ACS6000 ) 2004
JISCO SPM
Tangshan SPM
Ornasteel 6H CRM

10. Repeat orders from Asia Metals since 1997
Baosteel Group P.R. China
5 processing lines, 2 skin pass mill, 4 Tube rolling Mills, 3 profile mills
Xiangtang, P.R. China
2 profile mills
Xingtai, P.R. China
4 profile mills
Shagang, P.R. China
4 profile mills and 1 hot strip rolling mill
Shanghai Krupp Stainless, P.R. China
4 Processing Lines
TISCO, India
3 processing lines, 1 cold rolling mill, 1 Bar Mill
Jisco, P.R. China
5 processing Lines
1 skin pass mill
Jindal, India
4 processing lines, 4 cold rolling mill

11. Repeat orders from Asia Metals since 1997 with OEMs
Sundwig/Andritz
17 processing lines and 1 skin pass Mill
DMS
3 processing lines and 1 skin pass mill
SMS
3 Piercer Mills
3 Mandrel Mills
3 Stretch Reducing Mills
2 Skin Pass Mill
FPE, India
21 CRM, 10 processing lines
Danieli
2 Profile mills
Morgan
3 Profile mills
VAI
1 Hot Strip Mill, 1 Skin Pass Mill

12. Asia Metals Major References - Iron & Steel
Blast Furnace, WISCO, China
Blast Furnace, WISCO, China
2002 – Electric Arc Furnace, Jindal Strips Hisar, India
Blast furnace, KISCO (Kudremukh Iron & Steel), India
Pellet Plant, JVSL (Jindal Vijaynagar Steel Limited), India
Sinter Plant, NINL (Neelachal Ispat), India
1999 – Laddle Furnace, Mukand Hospet, India
1998 – Electric Arc Furnace, Jindal Steel & Power Raigarh, India
Blast Furnace, IMIL (Ispat Metallics), India
Slab Caster, BSL (Bokaro Steel Limited), India
1995 – Laddle Furnace, Tisco, India
1994 – BOF, RSP (Rourkela Steel Plant), India
Slab Caster, RSP (Rourkela Steel Plant), India
1993 – Laddle Furnace, Tisco, India

13. Jiuquan Iron & Steel Co. Ltd. China (JISCO)
New Stainless Steel Cold Rolling Complex in Jiayuquan
Production tons/year
8 production units
Direct Rolling Annealing & Pickling Line
Cold Annealing & Pickling Line
2 Cold Rolling Mill
Skinpass Mill
Coil grinding, edge trimming & dividing lines
Finished products are directed at the top end of the Chinese market
ABB supplied complete solutions for all the 8 plants
Automation system – Level 1
Level 2
Level 2.1 (plant material tracking)
Drive systems
Total of 400 variable speed drives
Engineering and commissioning

14. Direct Rolling Hot Annealing & Pickling Line, JISCO (China)
Mechanical Supplied by Andritz/Sundwig
4 process sections and 3 loopers
6-high Reduction Mill (2450 KW)
Degreasing section
Annealing Furnace
Pickling section
Mechanical data
Strip width: mm
Strip thickness: mm
Coil weight: max 32,000 kg
Entry/exit speed: 110 m/min (max)
Process speed: 80 m/min (max)
Electrical equipment
116 variable speed AC-motors
total power 9922 kW
207 fixed speed AC-motors
total power 3007
Advant RMC controller and Level 2

15. Cold Annealing & Pickling Line, TISCO (China)
Mechanical Supplied by Andritz/Sundwig
500,000 Tons/Year
4 process sections and 3 loopers
Degreasing section
Annealing Furnace and Pickling sections
Skinpass Mill
Mechanical data
Strip width: mm
Strip thickness: 0.3 – 3.0 mm
Coil weight: 30,000 kg
Entry/exit speed: 220 m/min (max)
Process speed: 140 m/min (max)
Electrical equipment
210 variable speed AC-motors
total power 6794 kW
141 fixed speed AC-motors
total power 4093 kW
Advant RMC controller and Level 2
Highlights
The fastest & biggest Cold Annealing and Pickling Line in the world

16. Cold Annealing & Pickling Line, JISCO (China)
Mechanical Supplied by Andritz/Sundwig
3 process sections and 2 loopers
Degreasing section
Annealing Furnace
Pickling section
Mechanical data
Strip width: mm
Strip thickness: mm
Coil weight: max 32,000 kg
Entry/exit speed: 160 m/min (max)
Process speed: 120 m/min (max)
Electrical equipment
163 variable speed AC-motors
total power 3872 kW
137 fixed speed AC-motors
total power 1612
Advant RMC controller
Level 2 presetting and recording

17. Hot Annealing & Pickling Line phase 4, Baoxin (China)
Mechanical Supplied by Andritz/Sundwig
3 process sections and 2 loopers
Degreasing section
Annealing Furnace
Pickling section
Mechanical data
Strip width: mm
Strip thickness: 2-6 mm
Coil weight: max 31,000 kg
Entry/exit speed: 120 m/min (max)
Process speed: 80 m/min (max)
Electrical equipment
94 variable speed AC-motors
total power 5580 kW
200 fixed speed AC-motors
total power 2850 kW
Advant RMC controller
Level 2 presetting and recording

18. Hot Annealing & Pickling Line, YUSCO (Taiwan)
Mechanical Supplied by Andritz/Sundwig
3 process sections and 2 loopers
Degreasing section
Annealing Furnace
Pickling section
Mechanical data
Strip width: mm
Strip thickness: mm
Coil weight: max 30,000 kg
Entry/exit speed: 175 m/min (max)
Process speed: 100 m/min (max)
Electrical equipment
106 variable speed AC-motors
total power 8500 kW
238 fixed speed AC-motors
total power 2407 kW
Advant RMC controller
Level 2 presetting and recording

19. Electrolytic Tinning Line, TCIL (India) (Tata Steel)
Revamping
Process Sections
Cleaning Section
Electrolytic Tinning Section
Cut-to-length
Mechanical data
Strip width: 965 mm
Strip thickness: 0.17 – 0.6 mm
Coil weight: 20,000 kg
Entry/exit speed: 308 m/min (max)
Process speed: 247 m/min (max)
Electrical equipment
72 variable speed DC-motors
total power 400 kW
Advant RMC controller
Revamp project to replace old relay logic by new automation & drives
Old DC motors retained. DCS600 drives are used
No Level 2
Major accomplishment was the duration of shutdown – entire upgrade complete in 5 days of shutdown and maximum rated speed was attained two days later
No snaps available
Tinning rectifiers are retained. However, referencing control has been shifted to the new automation.

20. Hot Dip Galvanizing #3, Rautaruukki (Finland)
Greenfield
Process Sections
Annealing Furnace
Zinc Pot
Cooling section
Temper Mill
Mechanical data
Strip width: mm
Strip thickness: 0.4 – 3 mm
Entry/exit speed: 230 m/min (max)
Process speed: 160 m/min (max)
Electrical equipment
148 variable speed AC-motors
total power 8600 kW
Advant RMC controller
Level 2
Revamp project to replace old relay logic by new automation & drives
Old DC motors retained. DCS600 drives are used
No Level 2
Major accomplishment was the duration of shutdown – entire upgrade complete in 5 days of shutdown and maximum rated speed was attained two days later
No snaps available
Tinning rectifiers are retained. However, referencing control has been shifted to the new automation.

21. Electrolytic Tinning Line, Corus Ijmuiden EV12 (Hoogovens) (Netherlands)
Revamping
Process Sections
Cleaning Section
Electrolytic Tinning Section
Mechanical data
Strip width: mm
Strip thickness: 0.08 – 0.5 mm
Coil weight: 20,000 kg
Entry/exit speed: 540 m/min (max)
Process speed: 460 m/min (max)
Electrical equipment
187 variable speed AC-motors
total power 1500 kW
Advant RMC controller
Revamp project to replace old relay logic by new automation & drives
Old DC motors retained. DCS600 drives are used
No Level 2
Major accomplishment was the duration of shutdown – entire upgrade complete in 5 days of shutdown and maximum rated speed was attained two days later
No snaps available
Tinning rectifiers are retained. However, referencing control has been shifted to the new automation.

22. Galvanizing Line, Tata Steel (India)
Greenfield
Process Sections
Annealing Furnace
Zinc Pot
Cooling section
Mechanical data
Strip width: 1250 mm
Strip thickness: 0.25 – 0.6 mm
Coil weight: 22,000 kg
Entry/exit speed: 150 m/min (max)
Process speed: 120 m/min (max)
Electrical equipment
50 variable speed AC-motors
total power 600 kW
Advant RMC controller and Level 2

23. Galvanizing Line, Jindal Iron & Steel (India)
Greenfield
Process Sections
Annealing Furnace
Cooling section
In-line Tension Leveller
Mechanical data
Strip width: 1200 mm
Strip thickness: 0.25 – 0.6 mm
Coil weight: 21,000 kg
Entry/exit speed: 210 m/min (max)
Process speed: 150 m/min (max)
Electrical equipment
63 variable speed AC-motors
total power 2000 kW
41 fixed speed AC-motors
total power 1000 kW
Advant RMC controller
Greenfield project
OEM is FPE (India)
No L2
No snaps available

24. Galvanizing Line, Steel Corporation Gujarat (India)
Revamping
Process Section
Annealing Furnace
Zinc Pot
Cooling section
Mechanical data
Strip width: mm
Strip thickness: yyyy mm
Coil weight: 21,000 kg
Entry/exit speed: 180 m/min (max)
Process speed: 150 m/min (max)
Electrical equipment
34(main)+ 56(Aux) variable speed AC-motors
total power 3260 kW
MCC, PCC, AC Motors, Drives, Capacitor banks
Advant RMC controller

25. Galvanizing Line, Jindal Iron & Steel Co. Vasind (India)
Revamping
Process Sections
Annealing Furnace
Zinc Pot
Cooling section
Mechanical data
Strip width: mm
Strip thickness: 0.2 – 0.7 mm
Coil weight: 21,000 kg
Entry/exit speed: 180 m/min (max)
Process speed: 150 m/min (max)
Electrical equipment
22 variable speed AC-motors
total power 993 kW kW (Aux drives)
Advant RMC controller

26. Tinning Line, Rourkela Steel Plant (India)
Revamping
Line DC Drives
Rectifiers & Refusion system Control
Mechanical data
Strip width: 1040 mm
Strip thickness: mm
Entry/exit speed: 500 m/min (max)
Process speed: 370 m/min (max)
Exit Speed: 370 m /min (max)
Electrical equipment
Master MP200 controller
DC Drives

27. Galvanizing Line, Rourkela Steel Plant (India)
Revamping
Process Sections
Annealing Furnace
Zinc Pot
Cooling section
Mechanical data
Strip width: 1220 mm
Strip thickness: – 1.6 mm
Entry/exit speed: 120 m/min (max)
Process speed: 90 m/min (max)
Electrical equipment
Master MP200 controller
DC Drives

28. Pickling Line #1 & 2, Rourkela Steel Plant (India)
Revamping
Pickling Section Control
Loop Pit and Catenary Control
Line DC Drives
Mechanical data
Strip width: 1560 mm
Strip thickness: 2 – 4 mm
Entry 150 m/min
Exit speed: 60 m/min (max)
Process speed: 60 m/min (max)
Electrical equipment
Master MP200 controller
DC Drives

29. Cont. Annealing Line, Rourkela Steel Plant (India)
Revamping
Line Controls
Cleaning Rectifiers Control
Line DC Drives
Mechanical data
Strip width: 1040 mm
Strip thickness: 0.15 – 0.5 mm
Entry/exit speed: 220 m/min (max)
Process speed: 180 m/min (max)
Electrical equipment
Master MP200 controller
DC Drives