1. SX1 manipulation VERSION 1 Version 16.5.2017
nSW transportation
SX1 manipulation
VERSION 1
Version

2. DRIVE INTO THE SX1 AND MOVE THE nSW TO THE END OF THE TRAILER

3. Drive in the SX1 (trailer height: min 860 mm)

4. Lift up the trailer (height: min 960 mm, max 1400 mm)

5. Put the blocks (800 + 150 = 950 mm height) under the beams

6. Lower the trailer to the height of 860 mm

7. Move the trailer by 2500 mm

8. Lift up the trailer (height: min 960 mm, max 1400 mm)

9. Remove the blocks (800 + 150 = 950 mm height) under the beams

10. Move the trailer (height min 860 mm) with nSW over the trench

11. Lift up the trailer, put the blocks (950 mm)
Lift up the trailer, put the blocks (950 mm) under the beams and lower the trailer to 860 mm
Lift up the trailer, put the blocks (950 mm) under the beams and lower the trailer to 860 mm

12. Lower the trailer to 860 mm

13. Drive the trailer away (height 860 mm)

14. Place the blocks under the jacks (400 mm height)
Block 800x400x400
Concrete 320 kg
Steel 1000 kg
Wood 100 kg
These blocks are not accessible by forklift or mobilev
Manipulation: more plates (steel, wood, concrete)

15. Lift up the resting frame with nSW to remove the 950 mm blocks
Jack stroke max 1300 mm

16. Lower the frame with nSW, remove blocks under the jacks

17. Lift up the transport (resting) frame to place the trolleys under the beams
The weight of the frame and nSW is on the jacks
The weight of the frame and nSW is on the jacks

18. Remove the cross beams, forklift or mobileve
The weight of the frame and nSW is on the jacks
One crossbeam is 205 kg
The weight of the frame and nSW is on the jacks

19. Remove the cross beams, forklift or mobileve
The weight of the frame and nSW is on the jacks
One crossbeam is 205 kg
The weight of the frame and nSW is on the jacks

20. Remove the bridge beams
The weight of the frame and nSW is on the jacks
Lift up the frame
One bridge beam is 5600 kg
The weight of the frame and nSW is on the jacks

21. Remove the bridge beams
The weight of the frame and nSW is on the jacks

22. Lift up the frame (maximum stroke 1300mm)
This step can be simplified by using wooden blocks in the trench that can be moved by hands (approx. 10 kg). The concrete block on the sides of the trench can be prepared before the manipulation. There is no need to lift up the frame.

23. Remove concrete blocks, place the 800x400x200 on the side
This step can be simplified by using wooden blocks in the trench that can be moved by hands (approx. 10 kg). The concrete block on the sides of the trench can be prepared before the manipulation. There is no need to lift up the frame.
Use wooden blocks for simple removing
Use concrete block on sides
Weight of one block??? (800x800x200mm)
Concrete block: 315 kg
Wooden 800x800x100: 64 kg

24. Remove concrete blocks, place the 800x400x200 on the side
This step can be simplified by using wooden blocks in the trench that can be moved by hands (approx. 10 kg). The concrete block on the sides of the trench can be prepared before the manipulation. There is no need to lift up the frame.
Weight of one block??? (800x800x200mm)
Concrete block: 315 kg

25. Remove concrete blocks, place the 800x400x200 on the side
This step can be simplified by using wooden blocks in the trench that can be moved by hands (approx. 10 kg). The concrete block on the sides of the trench can be prepared before the manipulation. There is no need to lift up the frame.
Extension of the forks

26. Lower the frame (1280 mm) and place the rollers on the support frame
The weight of the frame and nSW is on the jacks
If the guiding profiles for the rollers are used, then they should to be already prepared (in which step????).
The weight of the frame and nSW is on the jacks

27. Move the 140t crane with the lifting tool
The weight of the frame and nSW is on the jacks
Clearance
52 mm
The weight of the frame and nSW is on the jacks

28. Attach the lifting tool to the nSW, remove the sling
Hook height: 9325 mm
Hook height: 9325 mm

29. Lift up the nSW to unlock
Hook height: 9462 mm
Hook height: 9462 mm (limit, double check)

30. Move nSW horizontally (???350 mm – see general note)
Hook height: 9462 mm
Hook height: 9462 mm (limit, double check)

31. Lift up the nSW and horizontal move
Hook height: 9325 mm
Hook height: 9462 mm
(limit, double check)
350 mm
See general note

32. Remove beams on the resting (transport) frame
Hook height: 9462 mm

33. Move the resting frame
Hook height: 9462 mm

34. Move the resting frame Use the guiding for the rollers???
Hook height: 9462 mm
Use the guiding for the rollers???
e.g. fixed U profile
Or reinforcement of the resting frame

35. Move the resting frame
Hook height: 9462 mm

36. Rotate the nSW and put airpads (in SX1 or in cavern
Rotate the nSW and put airpads (in SX1 or in cavern??? – see general note)
Hook height: 9462 mm
Airpads are installed in cavern

37. Move the nSW to make space for the 20T crane
Hook height: 9462 mm

38. Replace the concrete blocks and fence
Hook height: 9462 mm

39. Move the nSW into the cavern
Hook height: 9462 mm

40. Move the nSW into the cavern (BUFFER ZONE HAS TO BE CLEARED)
Hook height: 9462 mm