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Team SST Critical Design Review
Vlad Soukhovei, John Marcantonio, Kara Dongiovanni, Daniel Flora, Eric James, Sean Rivera 10/4/10
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Mission Overview Ascend to 30 km, collecting data regarding temperature, air density, sound Compare air density to sound to confirm expected relationship Compare amounts of Carbon dioxide with sound data Hypothesis: air density goes down=frequency increases, amplitude decreases Large amounts of carbon dioxide result in new recorded frequencies Why? Use sound as means of detecting gas
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Requirements Flow Down
Level Zero Requirements 1. Construct a BalloonSat which will withstand an ascent and descend of 30km while collecting photographs of the entire flight 2. Collect sound data from the entire flight 3. Collect air composition data on carbon dioxide from other BalloonSat groups 4. Maintain a mass of fewer than 850g for BalloonSat 5. Maintain a temperature of no less than -10⁰C 6. Keep total cost under $300
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Level One Requirements
1. a. Use foam core to make a structurally sound flight platform which shall survive the impact of a descent from 30km 1. b. Use a launch platform capable of attaining 30km (Helium balloon) 1. c. Integrate the given camera system to attain required photographs 1. d. Collect photographs on incorporated memory card on the camera 1. e. Use testing to make sure the BalloonSat structure is sound enough to withstand takeoff and landing 2. a. Program an AVR pocket microcontroller to produce an A major scale through a .5W 80Ω speaker 2. b. Collect sound data in the form of frequency and amplitude, over the entire flight, using a Sony Digital Voice REC1GB FL through the built in microphone and memory 2. c. Attain data from recorder and plot on a graph versus time during flight 3. a. Obtain data from other groups after flight on carbon dioxide composition over time of flight 3. b. Plot composition of air data versus the fluctuation in frequency and amplitude 4. a. Accurately mass and record all systems contained within the BalloonSat 4. b. Take remaining mass in budget and convert that to foam core and insulation 5. a. Assemble provided heater kit to use in the BalloonSat 5. b. Construct BalloonSat to insulate the heat produced by our heating system 6. a. Research all the parts and add up all costs before ordering to assure it doesn’t exceed $300 6. b. leave $100 barrier for replacement parts in case objects break
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AVR Pocket Microcontroller
HOBO Temperature Probe Power Supply AVR Pocket Microcontroller Speaker
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Meeting Date/ Important date Deadlines/Tasks/Goals for Meetings
10/4 Complete DD Rev A document and CDR slides, practice CDR 8 minute presentation 10/6 Acquire all hardware Build first prototype structure out of foam core, aluminum tape- fit systems into structure to design insulation system Prototype designs for subsystems (speaker/recorder, thermal, power) 10/8 -Perform structural tests ( Kick structure down stairs, drop structure off of ITLL balcony) -Speaker/microcontroller programming ( Program to make speaker play harmonic scale) 10/13 -Functional testing of speaker (playing continuous harmonic scale) Verify data collection by the audio controller - Install HOBO to collect temperature -Perform Cold test ( including science system to insure functional at cold temp) 10/15 -Finalize Design based on results from functional test, cold test, and structural test -Imaging test -Begin DD Rev C 10/20 -Build/construct final BalloonSat structure, systems installation -Finish DD Rev C 10/22 -Install all subsystems (speaker, audio recorder device, microcontroller, batteries, camera) 10/26 -Bring BalloonSat to class with all hardware for Pre-launch inspection.
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10/27 -Finalize installation of subsystems -Produce a launch-ready BalloonSat -Begin Launch Readiness Review slides 10/28 30 min Mission Simulation Test in class 10/29 Finish Launch Readiness Review slides, practice LLR presentation 11/02 Launch Readiness Review Presentation 11/3-11/5 -Trouble-shoot/modify all things necessary with DJDoppler 11/6 LAUNCH! 11/10 Input data from BalloonSat DJDoppler into MATLAB program 11/12 -Create graphs comparing air density to frequency, air density to amplitude, carbon dioxide gas composition to amplitude and frequency 11/17,11/19 -Complete project final report (DD Rev D) -Complete project final presentation -rehearse final presentation 11/29 -Regroup with team, review final report 12/02 -Present Final results
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Digital Audio Recorder $55.00 (after shipping) 44.5 grams w/ batteries
Component Cost Weight Contact Information Purchased From Part Number Foam Core Provided 175g N/A HOBO Data Logger 25.0 grams Batteries $25 150.0 grams 2800 Pearl St Boulder, CO Target Heater 29.9 grams Switches 20.0 grams Digital Audio Recorder $55.00 (after shipping) 44.5 grams w/ batteries 7249 Whipple Ave NW, North Canton, OH 44720, Provantage.com ICDPX820 Portable Weather Station $ (after shipping) 34.5 grams w/batteries The Price Pros AVR Pocket Microcontroller $14.95 (after shipping) 5 grams 6175 Longbow Drive Suite 200 Boulder, CO 80301 , SparkFun PGM-09825 Speaker $6.53 (after shipping) 42.2 grams COM-09151 Canon Digital Camera 220.0 grams w/ batteries Brunton ADC-IR $34.95 (after shipping) 455 S Washington Street in Nashville, IL B&B Global Sales LLC F-ADC-IR Total $ * 746.1 grams **
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Test Plan The design and its components will be put through rigorous testing in order to insure its functionality throughout the entire flight. Throughout the testing phase each subsystem will be tested individually. Then to conclude testing, the subsystems will be given a simulated launch test with all components together. Testing for the design hasn’t started, yet, when testing starts all subsystems will be tested consecutively. The payload will be tested on many different trials to ensure functionality of design. “whip test”, “beer cooler test”, “drop test”, “stair test”, “imaging test”, “sound test”, and concluding with “the mission simulation test.”
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Testing Schedule Test System Tested Date
Digital Sound Recorder Functionality Test Science/payload October 6 Drop Test structure October 8 Kick Test Functional test of Speaker (play repeating harmonic scale) October 13 Cold Test (thermal test) Thermal/power Image Testing (camera) payload October 15 Whip Test Full payload test (speaker + recorder) Payload/power October 20 Mission Simulation Test Payload/power/ structure/thermal October 28
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Expected Results Air density changes relating to changes in frequency and amplitude of the sound wave Fluctuations in the sound wave correlating to increasing and decreasing amounts of carbon dioxide Presence of the resonating frequency of carbon dioxide
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Organizational chart Team Member Titles Specific Tasks Sean
Head Engineer/Project Leader Programming Engineer -Makes executive team decisions -systems programming Eric Testing Engineer Assistant Programming Engineer -Subsystem testing -software modification -Programming Kara Hardware Engineer Assistant Management Engineer -Order/acquire all Hardware -Budget management -Team Coordination John Management Engineer Assistant Manufacturing Engineer -Time management -Team Coordination (meetings, s) -Subsystem installation Dan Manufacturing Engineer Assistant Testing Engineer -Build satellite structures Vlad Design Engineer Assistant Project Leader -Satellite design -Satellite design modifications -Assist project leader in important decisions
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Biggest Worries Lack of data correlation
Won’t find the resonant frequency of CO2 The devices freeze
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