1. 2K CB Internal Piping Flexibility Analysis
Shirley Yang
LCLS-II 2 K Cold Box FDR
March 9, 2017

2. Outline Transportation Nozzle contributing loads
+-1.5g lateral acceleration + self weight
+- 3g vertical acceleration
Nozzle contributing loads
Gravity
Thermal
Gravity + Pressure
Gravity + Pressure + Thermal
ASME B31.3 Code Stress contributing loads
Sustained
Expansion
Occasional
LCLS-II 2 K CBX FDR, Mar 9, 2017

3. [Cryogenic Plant Seismic Design Criteria, LCLSII-4.8-EN-0227-R2]
Load cases
Load case
Code stresses
Operational
Sustained + expansion
Transportation
Self weight + transportation accelerations
Seismic
Sustained + expansion + occasional (seismic)
[Cryogenic Plant Seismic Design Criteria, LCLSII-4.8-EN-0227-R2]

4. Seismic Load Cal – ASCE 7-10
LCLS-II 2 K CBX FDR, Mar 9, 2017

5. 2K CB Internal Piping Overview
LCLS-II 2 K CBX FDR, Mar 9, 2017

6. CC1 Inlet Normal Operation
Allowable forces - lbf
Allowable moments - ft-lbf
CC1 Inlet / Outlet
259
254
Nozzle Loads
Force - lbf
Moment - ft-lb
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Gravity
-145
145
Thermal
353 -4 4 2 -1
Gravity + Pressure
-151
151 1
Gravity + Pressure + Thermal
202 3
LCLS-II 2 K CBX FDR, Mar 9, 2017

7. CC1 Inlet Normal Operation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

8. CC1 Inlet Normal Operation cont.
Reaction forces & Moments on Guides
Reaction Forces & Moments on Supports
Force - lbf
Guide 1 X Y Z
(X^2+Y^2+Z^2)^0.5
Gravity -1
-10 10
Thermal 13
265
266
Gravity + Pressure -9
-20 22
Gravity + Pressure + Thermal 4
246
Guide 2 1 9
-32
-212
215 7 18 20
-25
-194
195
LCLS-II 2 K CBX FDR, Mar 9, 2017

9. CC1 Inlet – Transportation
Nozzle Loads
Force - lbf
Moment - ft-lb
Acceleration Combinations X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
1.5g H - 1g V +1.5g T 17
-77 81
-10
-12 10 19
1.5g H - 1g V -1.5g T
-130
-17
133
(-1.5g H) - 1g V -1.5g T 12
(-1.5g H) - 1g V +1.5g T
(-4g)V
-415
415
LCLS-II 2 K CBX FDR, Mar 9, 2017

10. CC1 Inlet Transportation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

11. CC1 Inlet Transpiration - Anchor Design
Reaction Loads on Anchor Support
Force - lbf
Moment - ft-lb X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Anchor
1.5g H - 1g V +1.5g T
336
331
326
573
-59
102
-477
491
1.5g H - 1g V -1.5g T
346
-517
-334
706 86 57
-419
432
(-1.5g H) - 1g V -1.5g T
-348
330
583
-86
-60
423
436
(-1.5g H) - 1g V +1.5g T
-338
-328
699 63
-105
481
496
(-4g)V -3
-372 -6
372 7 8 12
LCLS-II 2 K CBX FDR, Mar 9, 2017

12. CC1 Inlet Transportation - Anchor Design cont.
C4 x 7.25 Channel
2-1/2” Sch40
2” Sch80
LCLS-II 2 K CBX FDR, Mar 9, 2017

13. CC1 Inlet Transportation - Anchor Design cont.
Check the weld between the bottom 2” Sch.80 pipe and bottom plate
Max Reaction forces & Moments (from ANSYS 17.2)
Weld size: 3/16”
Weld Area: 1.01” in^2
Weld Moment of Inertia: Ix = Iz = 0.86 in^4, Iy = 1.72 in^4
Weld Stress = 7.8 kis < 18 ksi OK
LCLS-II 2 K CBX FDR, Mar 9, 2017

14. CC1 Inlet Guide Support Design
Reaction Loads on Guides Guide Design
Heat Load
LCLS-II 2 K CBX FDR, Mar 9, 2017

15. CC1 Outlet Transportation
Nozzle Loads:
Force - lbf
Moment - ft-lb
Acceleration Combinations X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
1.5g H - 1g V +1.5g T 9 -2 15 18 -1 2
1.5g H - 1g V -1.5g T -7
-10
(-1.5g H) - 1g V -1.5g T -9 7 10 1
(-1.5g H) - 1g V +1.5g T
(-4g)V
-12 14
LCLS-II 2 K CBX FDR, Mar 9, 2017

16. CC1 Outlet Transportation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

17. CC1 Outlet Anchor Reaction Loads on Support
Force - lbf
Moment - ft-lb
Acceleration Combinations X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
1.5g H - 1g V +1.5g T
161
-75
155
236
-322
170
332
493
1.5g H - 1g V -1.5g T
-48
-159
231
334 14
(-1.5g H) - 1g V -1.5g T
-161
-94
243
-14
-321
455
(-1.5g H) - 1g V +1.5g T
-66
-158
235
-170
492
(-4g)V
-284 -7
284 24 21 32
LCLS-II 2 K CBX FDR, Mar 9, 2017

18. CC1 Outlet Normal Operation
Nozzle Loads
Nozzle Loads
Force - lbf
Moment - ft-lb
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Gravity
-74 74
-41 1 4 41
Thermal
-23 68 16
-62
-18
-130
145
Gravity + Pressure
-76 76
-40 6 40
Gravity + Pressure + Thermal -8 29
-102
-124
161
LCLS-II 2 K CBX FDR, Mar 9, 2017

19. CC1 Outlet Normal Operation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

20. CC2 Inlet – Normal Operation
Nozzle Loads
Nozzle Loads
Force - lbf
Moment - ft-lb
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Gravity -4
-157
157 -8 8
Thermal 4 51
-30 59 2
-20 20
Gravity + Pressure -7 7
Gravity + Pressure + Thermal
-106
111
-27 28
LCLS-II 2 K CBX FDR, Mar 9, 2017

21. CC2 Inlet – Normal Operation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

22. CC2 Inlet – Normal Operation cont.
Reaction Loads on Supports
Guide 1
Force - lbf
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5
Gravity
-37 -4 37
Thermal 40
-293
296
Gravity + Pressure
-36 -2 36
Gravity + Pressure + Thermal 4
-295
295
Guide 2 41 5 42
-61
355
361 2
-20
358
LCLS-II 2 K CBX FDR, Mar 9, 2017

23. CC2 Inlet – Transportation
Nozzle Loads
Force - lbf
Moment - ft-lb
Acceleration Combinations X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
1.5g H - 1g V +1.5g T 7
-103
103 -2
-70 2 70
1.5g H - 1g V -1.5g T
-179
180
-17 17
(-1.5g H) - 1g V -1.5g T -7
-57 8 58 -1
(-1.5g H) - 1g V +1.5g T
-133
134
(-4g)V
-472
472
LCLS-II 2 K CBX FDR, Mar 9, 2017

24. CC2 Inlet – Transportation Cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

25. CC2 Inlet – Transportation Cont.
Reaction Loads on Supports
Force - lbf
Moment - ft-lb
Anchor X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
1.5g H - 1g V +1.5g T
436
-99
421
614
244
911
-239
973
1.5g H - 1g V -1.5g T
437
-331
-420
691
503 81
632
811
(-1.5g H) - 1g V -1.5g T
-430
125
418
612
-453
-83
423
625
(-1.5g H) - 1g V +1.5g T
-429
-107
-423
-195
-913
448
1036
(-4g)V 14
-413 -4
413 99 -3
430
Guide1
-10 -7 12 -6 3 6 5 -2 10 8 13
Guide2
106
102
148
101
-96
141
-100 97
139
-106
-104 2 4
LCLS-II 2 K CBX FDR, Mar 9, 2017

26. CC2 Inlet Anchor Design
Same design as the anchor support on CC1 Inlet Section
LCLS-II 2 K CBX FDR, Mar 9, 2017

27. CC2 Inlet Anchor Design cont.
Check the weld between the bottom 2” Sch.80 pipe and bottom plate
Max Reaction forces & Moments (from ANSYS 17.2)
Weld size: 3/16”
Weld Area: 1.01” in^2
Weld Moment of Inertia: Ix = Iz = 0.86 in^4, Iy = 1.72 in^4
Weld Stress = 10.4 kis < 18 ksi OK
LCLS-II 2 K CBX FDR, Mar 9, 2017

28. CC2 Outlet / CC3 Inlet – Transportation
CC2 Outlet Transportation
Nozzle Loads
Force - lbf
Moment - ft-lb
Acceleration Combinations
Axial
Lateral
Force Combination
Torsion
Bend
Moment Combination
1.5g H - 1g V +1.5g T 63
-88 65
126
-29
-57
-75 99
1.5g H - 1g V -1.5g T
-44
-59 97 17 71
-25
(-1.5g H) - 1g V +1.5g T
-60
-39
-22
-78
-54
(-1.5g H) - 1g V -1.5g T 5 85 24 50 -3 56
(-4g)V 4
-110 8
111 -7 -9
-105
105
CC3 Inlet Transportation
Nozzle Loads
Force - lbf
Moment - ft-lb
Acceleration Combinations
Lateral
Axial
Force Combination
Bend
Torsion
Moment Combination
1.5g H - 1.5g V +1.5g T 46
-24 45 69
-29
-10 32 44
1.5g H - 1.5g V -1.5g T
-146
-46
160 30
(-1.5g H) - 1.5g V +1.5g T 10
-32
(-1.5g H) - 1.5g V -1.5g T
(-4g)V
-227 -1
227 2
LCLS-II 2 K CBX FDR, Mar 9, 2017

29. CC2 Outlet / CC3 Inlet – Transportation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

30. CC2 Outlet / CC3 Inlet – Anchor Design
Reaction loads on Anchor Support
Force - lbf
Moment - ft-lb X Y Z
Resultant Mx My Mz
1.5g H - 1g V +1.5g T
117
-81
118
185 13
-14
-70 72
1.5g H - 1g V -1.5g T -3
-121
168 12
-59 60
(-1.5g H) - 1g V +1.5g T
-119
-130
212 38 73
(-1.5g H) - 1g V -1.5g T 52
178 26 14 71 77
(-4g)V -4
-267 -6
267 3 78
LCLS-II 2 K CBX FDR, Mar 9, 2017

31. CC2 Outlet / CC3 Inlet – Anchor Design cont.
Weld between 2” bottom pipe and bottom plate
Reaction Loads from ANSYS 17.2
Weld size: 3/16”
Weld Area: 1.01” in^2
Weld Moment of Inertia: Ix = Iz = 0.86i n^4, Iy = 1.72 in^4
Weld Stress = 6.5 ksi < 18 ksi OK
LCLS-II 2 K CBX FDR, Mar 9, 2017

32. CC2 Outlet / CC3 Inlet – Normal Operation
CC2 Outlet Nozzle Loads
Force - lbf
Moment - ft-lb
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Gravity 2
-73 73 5 -2
-84 84
Thermal 22 21
-19 35 95 87
129
Gravity + Pressure
-83
Gravity + Pressure + Thermal 24
-53 61
101 4
CC3 Inlet Nozzle Loads
Force - lbf
Moment - ft-lb
Load Case X Y Z
(X^2+Y^2+Z^2)^0.5 MX MY MZ
(MX^2+MY^2+MZ^2)^0.5
Gravity -2
-78 78 6 -1
-14 15
Thermal
-22
-21 19 35
-67 -6
-61 91
Gravity + Pressure
-13
Gravity + Pressure + Thermal
-24
-98
103 -7
-75 97
LCLS-II 2 K CBX FDR, Mar 9, 2017

33. CC2 Outlet / CC3 Inlet – Normal Operation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

34. CC3 Outlet – CC6 Inlet Sections
CC3 Outlet - CC4 Inlet, CC4 Outlet - CC5 Inlet, CC5 Outlet to Bayonet and CC6 Inlet to bayonet sections are very similar to the CC2 Outlet – CC3 Inlet section.
Nozzle loads for normal operation meet requirement.
Code Stresses are far below the allowable stresses.
Anchor is the same design as it on CC2 Outlet – CC3 Inlet section.
Anchor is strong enough for the transportation load.
LCLS-II 2 K CBX FDR, Mar 9, 2017

35. CC6 Outlet - Transportation
Force - lbf
Moment - ft-lb
Acceleration Combinations X Y Z
Force Combination Mx My Mz
Moment Combination
1.5g H - 1g V +1.5g T 38 54
-12 29 9 32
1.5g H - 1g V -1.5g T 37 7
-35 51 14
-32 2 35
(-1.5g H) - 1g V +1.5g T
-36
-23 36 56
-17 33 10
(-1.5g H) - 1g V -1.5g T
-37
-16 55
-28 3
(-4g)V -6 24 25
LCLS-II 2 K CBX FDR, Mar 9, 2017

36. CC6 Outlet – Transportation cont.
Code Stresses
LCLS-II 2 K CBX FDR, Mar 9, 2017

37. CC6 Outlet – Anchor Design
Reaction Loads on Anchor Support
Force - lbf
Moment - ft-lb A8 X Y Z
Force Combination Mx My Mz
Moment Combination
1.5g H - 1g V +1.5g T 59 32 56 87
-92 -9 94
132
1.5g H - 1g V -1.5g T 61
-65
-62
108 99 -7 97
139
(-1.5g H) - 1g V +1.5g T
-59
-41 60
-98 8
(-1.5g H) - 1g V -1.5g T
-58
-138
160 93 9
-95
133
(-4g)V 3
-212 -4
212 2 1 -2
B04
138
-28
140
198 71
-79
-57
120
127 77
-120
191 49 66 82
-128
-146
117
227
-34
-63 12 72
-139
-42
-143
204
-56 73
123 -6 29 6 31 43
D03 92
114
173 34
-19 39
100
-31
143
-156
-89
180
-99
150
144
-12
106
179
-91
-201
239
-46 36
-174
174
-25 42
LCLS-II 2 K CBX FDR, Mar 9, 2017

38. CC6 Outlet – Anchor Design cont.
Worst load case is applied to the model. Anchor Support will not be overstressed.
LCLS-II 2 K CBX FDR, Mar 9, 2017

39. CC2 Outlet / CC3 Inlet – Anchor Design cont.
Weld between 2” bottom pipe and bottom plate
Reaction Loads from ANSYS 17.2
Weld size: 3/16”
Weld Area: 1.01” in^2
Weld Moment of Inertia: Ix = Iz = 0.86 in^4, Iy = 1.72 in^4
Weld Stress = 10.0 ksi < 18 ksi OK
LCLS-II 2 K CBX FDR, Mar 9, 2017

40. Documentation Document No. Title Author Status 79222-P0003
2K CB Internal Piping Flexibility Analysis Report
S. Yang
In Development
LCLS-II 2 K CBX FDR, Mar 9, 2017

41. Conclusion Load case Conclusions Operational (sustained and expansion)
Loads on CC casing nozzles are less than the operational allowable loads
Transportation
Stresses are less than the code allowable stress of SS304L
The anchor supports are strong enough to support the transportation loads
Seismic
(sustained, expansion, and occasional)
Stresses are less than the code allowable stress