1. COMPANY PROFILE ABSOLUTELY COMPLETE SYSTEM
Zaka Sons - Pakistan’s Largest Manufacturer Of Plastic Pipes And Fittings
ABSOLUTELY COMPLETE SYSTEM

3. HISTORY & MILESTONES Starting C-PVC Sch-40 fittings in 2015
Serving the Country since 1950
PVC pipe introduce to Pakistan in 1968
Introduced UPVC Piping System in Pakistan via Import in 1998
Established manufacturing Plant of PVC pipes in 2003
Pioneer in manufacturing of CPVC pipes in 2005
Proudly manufactured Bigger Diameter of 24” in 2010
Manufactured HDPE (100) pipes in 2012
First time to introduce UPVC SPIRO Pipes in Pakistan size from 200 mm to 3000 mm and used for non-pressure, gravitational applications, in 2014
Introduced Multi-Layer pipes for chilled & sewerage water in Pakistan in 2014
Idea generation of Multi-Layer HDPE pipe in 2015
Starting C-PVC Sch-40 fittings in 2015
ABSOLUTELY COMPLETE SYSTEM

4. MISSION TO REPLACE OUTDATED SYSTEMS
In today’s technologically advanced world, newly created standards have proven to be an amazing alternative to Outdated Pipeline System. The following piping system have been replaced by the Zaka Sons, Pak Arab in past few years. As a result the demand of PVC Plastic pipe & Fitting is being increased by the time passes in all mega projects not only in city but entire Country.
1) C.I = Cast Iron Pipe Replaced by PVC
2) A.C = Asbestoses Cement Pipe Replaced by PVC Building & Housing
3) G.I = Galvanized Iron Pipe Replaced by CPVC
4) M.S = Mild Steel Pipe Replaced by UPVC/ HDPE
5) G.R.P = Glass fiber Reinforced Plastics by UPVC Infrastructure
6) R.C.C = Reinforcement Concrete Cement pipe Replaced by
Spiro Pipe
ABSOLUTELY COMPLETE SYSTEM

5. MISSION TO REPLACE OUTDATED SYSTEMS
Cast Iron Pipe
PVC Pipe
Asbestoses Cement Pipe
PVC Pipe
Galvanized Iron Pipe
C-PVC Pipe
ABSOLUTELY COMPLETE SYSTEM

6. MISSION TO REPLACE OUTDATED SYSTEMS
Mild Steel Pipe
Glass Fiber Pipe
HDPE Pipe
Reinforcement Concrete Cement
Spiro Pipe
ABSOLUTELY COMPLETE SYSTEM

7. ACHIEVEMENT of 2014-2016 Call Center
License from Flow Guard & Corzan, USA
Network of 1300 shops
Stock availability from Large Warehouse
20 Production fast Units
4 pipes & 2 pipes Production line
Chip less cutting facility
U.V Light SHIELD (Titanium Dioxide) Rotile Grade
500 Ton Carrier Chiller, France
HDPE Butt fusion jointing 800mm
MES, DHA Approval, ISO , PEC License, Joint Venture with Shaheen Aero Traders, PAF
ABSOLUTELY COMPLETE SYSTEM

8. ADVANTAGES OF PLASTIC PIPE
Plastic Pipes are Products Of Modern Technology that offer reliable and durable service to various users , including contractors, engineers, operators, industries, utilities, and irrigation districts. Main features are :-
50 year life.
Easy to Repair.
Resistant to chemical attack in many occasions.
Available in large lengths and diameters up to 10 feet (Spiro).
- Reduce the cost of handling, transportation and installation.
- They are rust resistant.
Plastic pipes have good elastic properties.
Smooth internal surface of the pipes offer less friction.
- Due to less friction it saves the energy in the conveyance of water.
ABSOLUTELY COMPLETE SYSTEM

9. ADVANTAGES OF C-PVC PIPE
- CPVC has obtained potable water approval from all major European countries, NSF in the USA and FDA approval.
- CPVC pipes have no adverse effects on human health and are in fact approved for food and pharmaceutical applications globally.
- These pipes prevent fungal / bacteria growth and it is one of the prime reasons for its extensive use in the west.
- No emission of chlorine gas once the pipe has been produced off the extrusion line.
- CPVC is more cost effective as compared to alternate PPR systems.
ABSOLUTELY COMPLETE SYSTEM

10. PAK ARAB PRODUCT LIFE CYCLE
ABSOLUTELY COMPLETE SYSTEM

11. THE INTERNATIONAL MANUFACTURING STANDARDS
PVC PIPES ASTM D-1785 Schedule 40 & 80
PVC PIPES ASTM D-2241 SDR SERIES
PVC FITTINGS ASTM D-2466 Schedule 40
CPVC PIPES ASTM F-439 Schedule 40 & 80
CPVC FITTINGS ASTM F-441/2 Schedule 40 & 80
UPVC PIPES BS–3505 (PS–3051)
UPVC PIPES BS –6099 ( Electrical Conduits)
UPVC PIPES DIN –8062
HDPE PIPES DIN –8074/75
UPVC SPIRO PIPES ASTM F-1697
In addition to above standards we have capacity and ability to produce pipes & fittings on other International Standards on customers requirement.
ABSOLUTELY COMPLETE SYSTEM

12. THE PRODUCT RANGE ABSOLUTELY COMPLETE SYSTEM
UPVC GREY PIPES FROM ½” TO 24”
CPVC PIPES FROM ½” TO 12”
UPVC ELECTRICAL CONDUITS FROM ½” TO 4”
PVC WELL CASINGS (SLOTTED PIPES) FROM 3” TO 24”
HDPE PIPE FROM 20 mm TO 710 mm
PVC DOUBLE LAYERED (SILENT) PIPES 4” & 6”
UPVC SPIRO PIPES 200 mm TO mm (Also, on site manufacturing)
ABSOLUTELY COMPLETE SYSTEM

13. ABSOLUTELY COMPLETE SYSTEM
We provide ONE –STEP SOLUTION to our valued customers in all sectors:
Infrastructure
Metropolitan Water Distribution
Sanitary & Sewage
Rural Water System
Irrigation
Industrial Use
Communication Network
Electrical Wiring System
Plumbing
Well Casing
ABSOLUTELY COMPLETE SYSTEM

14. THE FACTORY
LOCATED AT EASILY ACCESSABLE MAIN ROAD AT S.I.T.E KARACHI, Pakistan
FACTORY SPREADS OVER AN AREA OF 6070 sq meters
WAREHOUSE SPREDS OVER 7246 sq meters
ALL FUNCTIONS & PRODUCTION ARE DONE UNDER ONE ROOF
SAMPLE DESIGNATED SPACES FOR RAW MATERIALS STORAGE AND FINISHED PRODUCTS

15. MACHINERY & EQUIPMENT ABSOLUTELY COMPLETE SYSTEM
16 EUROPEAN HIGH SPEED UNITS
(TWIN SCREW HEAD & FOUR SCREW HEAD)
04 MODERN HDPE EXTRUDER
05 GERMAN SOCKETING MACHINES
06 AUTO-MATED INJECTION MOULDING MACHINES
02 GERMAN HEAVY DUTY COMPRESSORS
05 SPIRO MACHINERY
PRIME GENERATION & FOUR STAND BY HEAVY GENERATORS
500 TON CHILLERS
ABSOLUTELY COMPLETE SYSTEM

16. NEW PLANT FOR HDPE PIPE

17. 15000 PRODUCTION INSTALL CAPACITY TONNES / ANNUM
ABSOLUTELY COMPLETE SYSTEM

18. THE LOGISTICS ABSOLUTELY COMPLETE SYSTEM
OUR DISTRIBUTION FEET COMPRISES OF FOLLOWING :
12 DELIVERY VEHICLES
FORK LIFT
MULTI UTILITY LIFTERS
STATE OF THE ART CONVEYER LOADING SYSTEM
ABSOLUTELY COMPLETE SYSTEM

19. RAW MATERIALS ABSOLUTELY COMPLETE SYSTEM S# Material Source UPVC RESIN1
UPVC RESIN
ENGRO POLYMER & CHEMICALS LIMITED PAKISTAN
LG KOREA 2
CPVC COMPOUND
LUBRIZOL ADVANCED MATERIAL EUROPE (BELGIUM) 3
HDPE COMPOUND
BOROUGUE (PTE) UAE
SABIC, KSA
ABSOLUTELY COMPLETE SYSTEM

20. THE LABORATORY ABSOLUTELY COMPLETE SYSTEM
OUR LAB IS WELL EQUIPPED WITH AUTHENTIC CALIBERATED APPARATUS AND TOOLS ACCORDING TO RECOMMENDED SPECIFICATIONS WHERE ALL THE TEST ARE CARRIED OUT AS PER THEIR TESTING STANDARDS.
ABSOLUTELY COMPLETE SYSTEM

21. TESTING PROCEDURES Elongation Test Other Tests Dimensional Test
Tensile Strength HDPE
Hydrostatic Pressure Test
Izod Impact Test
Elongation Test
Other Tests
Deformation Test of Spiro Pipe
Internal Pressure & Vacuum Test of Spiro Pipe

22. CUSTOMER HELP DESK
ABSOLUTELY COMPLETE SYSTEM

23. THE APPROVAL CLIENTS & PROJECTS
Military Engineering Services, Pakistan
Al – Noor Group
Agha Khan Planning & Building Service Pakistan
Fatima Fertilizer Company
Atlas Pakistan Pvt Ltd
CDGK
Bahria Town. Karachi
Power cement limited
Descon Engineering Ltd
Hub Pak Salt Refinery
Mari Petroleum Company Limited
Chemi Visco Fibre, Nawabshah
M.D.A. Taiser Town Tower, New Malir
Saima Builders Group
Sardar Mohammad Ashrad D Baluch Pvt Ltd
PHED
Liaquat National Hospital, Karachi
Tufail Chemical Industries Limited
Defense Housing Authority, Karachi
Hamza Sugar Mill, Khanpur
Aga Khan University Hospital, Karachi
Naya Nazimabad (Javedan Corp.), Karachi
National Industrial Parks, Karachi
Paracha Textile Mill
Pakistan Deep Water Container Phase I KHI Port
Ssangyong Engineering & Construction Co. Ltd (Korean)
And many mores…….
ABSOLUTELY COMPLETE SYSTEM

24. OUR CONTACTS
–93
021–
Fax#
Web:
ABSOLUTELY COMPLETE SYSTEM

25. Thank You
ABSOLUTELY COMPLETE SYSTEM