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Mike Sumption, M. Majoros, C. Kovacs, and E.W. Collings
Magnetization and Stability in Coated Conductor Cables for HEP applications Mike Sumption, M. Majoros, C. Kovacs, and E.W. Collings Center for Superconducting and Magnetic Materials, MSE, The Ohio State University CORC Samples: D. Van Der Laan Advanced Conductor Technologies and University of Colorado Twisted Strand: University of Houston Nijhuis and K. Yagotyntsev, The University of Twente M. Takayasu, MIT, PSFC W. Goldacker N. Long This work was supported by the U.S. Department of Energy, Office of Science, Division of High Energy Physics, under Grant DE-SC
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Why the focus on Magnetization
Why the focus on Magnetization? – its b3 and its change for accelerator magnets This is based on an estimation from Tape
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OSU Magnetization Rigs
Magnetization Measurement Facilities: A number of options are available, some systems better suited to given samples or given test requirements Also involved with Air Force SAM machine
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MAG-1: 4.2 K-RT, T Invar Magnetization rig MAG-1: Made for magnetization of short cables Sample up to 6 cm long Current + field
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Mag 2: 3 T Magnet Max Field = 3.1 T Max I = 90 A L = 1 H
Max Ramp Rate = 70 mT/s Cable Magnetization measuring facility (Magnet arrived early Feb 2016, assembly underway); 3 T coil (Cryomagnetics design and made), NbTi wound, 150 amperes, Inductance of 10 milliHenries. Clear bore is 5.5 cm total length cm. Cryofab dewar and hang-down assembly. Drawing of coils, homogeneity on-axis is +/- 5% over 15 cm, radial field homogeneity.
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Coils and Sample Holder
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MAG-3: Screening loss rig
M-H and AC Loss device for 77 K measurements of YBCO External-Field M-H and AC Loss is measured 150 mT, Hz A system of pick-up coils connected to a digital oscilloscope records the samples' M-H loops Used in this program for screening and as a comparison/calibration measurement at 77 K Also 77 K, SF is like 20 T, 4 K
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Key Question 1: What is the magnetization of Cables, especially at 4 K, and different ramp rates?
tape CORC cable from Tape Penetration field increases for cables made from tapes– a shielding effect Complicated helical geometries
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Key Question 2: How are Cable losses and magnetization related to that of tapes?
SAM-CORC The hysteretic loss and magnetization of CORC above field penetration can be approximated by Tape loss * 2/ Bmax = 0.56 T As measured CORC * /2
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MagnetizationMeasurements on CORC at 77 K
Of interest: Magnetization of striated tape Magnetization of striated and twisted tape Magnetization of striated and unstriated tapes on CORC Re-estimate of error field estimates
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Measured Loss in Striated and Twisted YBCO– University of Houston tape samples
Un-Striated Striated (soldered ends) Striated and Twisted width = 12 mm length = 16.1 cm Thickness = 70 µm
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YBCO, Striping, Twisting
Sample 1: Striated Sample 2: Not Striated Sample 3: Striated and Twisted Measurements made on University of Houston Samples 50 Hz, Bmax = 0.1 T Striations + Twisting needed for magnetization reduction
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Striated measurement results 77 K
Striations do significantly reduce loss Some factor from striation, some from Ic loss
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New UoT Studies Nijhuis and K. Yagotyntsev, The University of Twente While new OSU machine is being installed, made measurements at UoT Measured TWST, CORC, and Roebel cables at 4 K AC loss (10-60 mHz, 0.4 T), M-H (0-1.4 T, 10 mHz) Extracting: hysteretic, coupling, Magnetization at injection, and field penetration
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Twist Stack cables (TSTC) for 4 K Measurement
4 mm wide SuNAM Tape 150 m SS Ic = 200 A, 77 K, SF Conductor Length = 200 mm Twist Pitch = 200 mm M. Takayasu, MIT, PSFC
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TSTC Samples TSTC-1:stacked tapes twisted between Cu strips, with retaining Cu and in plexiglass Tube TSTC-2: Tapes stacked Horizontally in a single helical groove in an OFHC Cu rod with sheath (05 “ OD) TSTC-3: Tapes stacked vertically in a single helical groove in OFHC Cu with sheath TSTC-4: Tapes stacked in two vertical grooves in an OFHC Cu rod with a Cu sheath No soldering, packing only
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CORC Conductor Specs Roebel Cable Specs
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TSTC-Hysteretic and Coupling Loss
30 tapes, 200 A/77 K SF -> 6 kA at 4 K, 20 T At accelerator-relevant frequencies, non-negligible coupling loss. Ballpark of coupling currents for Nb3Sn magnets (3 x) Hyst loss about 3 x, but not fully penetrated (not current normalized) Pressure of abrasion related to the twist of the tapes making for low contact resistance Resistivity about 1 order above Cu at Lhe temp
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CORC Hysteretic and Coupling Loss
Early Experimental cables for striped/not striped More flux penetration here Coupling loss values show high interstrand resistance – not infinite, but in milli-100s milliohms Note 1: Loss per tape volume greater for fewer layers– relevant for injection Note 2: Striped Tape CORC loss suppressed by about x 3 (not quite 5)
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Roebel Hysteretic and Coupling Loss
More flux penetration here given geomtry Coupling loss values show high interstrand resistance – not infinite, but in milli-100s milliohms
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Field Penetration into cables-TWST cables
Below penetration, Q goes as B3, above, as B Above penetration, Q/B should be fixed, with y-intercept w*Ic 1.4 T does not penetrate the sample
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Roebel Cable Field Penetration
Loss peaks at field penetration Penetration earlier because of large demagnetization Effect
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Field Penetration into cables – CORC Cables
Full penetration happens at same place Saturation “effective width” different by x 3 Approaching full penetration But, partial penetration is more rapid for striated samples Do S1-3 saturate earlier?
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Discussion Generally, for a simple cylinder, both the field at which field penetration occurs, and loss above penetration are proportional to “d” or “w” Here, we find that the penetration field is not affected by the striation (i.e., w reduced by 5) BUT, the loss was reduced by 3 How can we have a conductor where the loss is reduced with striation, but penetration does not occur at a lower field? Perhaps the CORC cable excludes from the whole cable (i.e., field lines do not penetrate into the central region? But then, how are striations effective? The CORC transitions from field exclusion from the core (acting like a filled rod) at low fields or amplitudes to acting like a collection of tapes at higher field This has implication for the magnetization at injection. Let’s look at that …..
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M-H Loop Results R1, R3 R1-2 layers R3-4 layers
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R3 and S3-normalized to tape volume
S3-4 layer-striped R3-4 layers
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Roebel and TWST-4 M-H (normalized to tape volume)
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Magnetization – but loss?
For the LHC NbTi dipoles ramping at about 7 mT/s AC loss is only a small contributor to cryogenic load Could be larger for YBCO cables. For a YBCO cable carrying a current of 10 kA at 20 T the loss at 7 mT/s is estimated to be 200 mW/m For an HTS insert of, say, 70 turns the winding dissipation would be 14 W/m -- more than double the LHC ring’s 4.5 K/1.8 K refrigeration capacity This is a handle-able problem, but not of no interest
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FEM Modelling Initial approach
Model to start as model of one helix, then moving to multiples Treat the SC film as distributed Jc values are representative of 4 K, 0 T
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Modelling Treatment – Average to composite Volume
Composite, 250 m SC, 1 m Substrate, 50 m Penetration field, Bp = CJcd So, only OK if re-normalization is in same dimension as d M = CJcd Msc = msc/Vsc= CJcd Let Je=Jc/ff Mcomp = Msc/Vcomp = Msc/(Vsc*ff)=mscJcd/ff=mscCJed So we can treat the current as flowing through the whole composite and get a proper M
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Magnetization calculation for 1 strand CORC cable 4 K, Bean model
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Comparison loss shape to model
AC loss of sample R3 at 50 Hz in liquid nitrogen bath (77 K) FEM model prediction
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Drift in accelerator Magnets
Just as important as the absolute value of b3 is any change with time during the injection porch It is possible to compensate for error fields with corrector coils, but the presence of drift makes this much more difficult At right is shown the drift of the error fields as a function of time from zero to 1000 seconds for LHC magnets, followed by a snap-back once the energy ramp begins The underlying mechanism for drift in NbTi magnets is the decay of coupling currents, (especially inhomogeneous and long length scale coupling currents) and their influence on the strand magnetization Need to keep both b3 and its drift below 1 unit For NbTi and Nb3Sn based magnets, this is possible
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Magnetization Decay Suppression with Zr doping
New YBCO conductor with Zr pinning, University of Houston Magnetization decay for coated conductors from UoH with (a) : 0% Zr, (b) : 7.5% Zr, (c) : 25%
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Quench Stability and Protection
Quench and quench propagation in CORC and Roebel at 77 K and 4 K Quench and stability in small pancake coils 77 K and 4 K Will not discuss all experiments, just a few selected ideas/observations We may quench some strands in a cable – while others remain SC We may develop (stable) normal zones in magnets, while the other regions are still SC Current sharing and thermal sharing need explicit encouragement in HTS cables Meaning of MQE in LTS and HTS
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Observation 1: We may quench some strands of a cable and not others
CORC Cable
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Observation 2: Stable zones may form which do not grow, shrink, at hit a stable temperature
CORC Cable Or, of course, we may hit runaway
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Stable normal zones may happen in a coil too
77 K small coil 50 T solenoid Remember, Ic varies strongly in a winding as a function of local field and tape orientation!
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LTS vs HTS quench I It seems different than LTS. Is it?
Is quench different in LTS and HTS? In LTS, an MQE exists, above which the coil or cable quenches, below which, it does not In HTS, there seems to be two modes of quench (1) A HUGE energy is deposited “instantaneously” and it is enough to generate an MPZ and a direct quench (2) A smaller amount of energy is deposited over a very much longer period of time, and if the current is left on – a normal zone will grow and eventually reach the MPZ, and a non-recovering normal zone is generated These energies are different! Which one is MQE? It seems different than LTS. Is it?
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LTS vs HTS quench II Is quench different in LTS and HTS?
MQE has a well defined (unique) meaning for LTS, mostly because the time scale of energy deposition is much shorter than we are normally used to thinking about The existence of a minimum propagating zone of course says that there are lengths shorter than that, which are associated with smaller energies Imagine that we would look at very, very short time scales Then, we could imagine energy depositions large enough to “instantly” generate a MPZ. We could also imagine a lower power deposition, happening over a longer time which would “grow” a normal zone to an MPZ These two processes are difficult to distinguish for LTS (at shorter times than many physical processes, and our typical measurements, but for HTS, the large heat capacity slows things down greatly
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LTS vs HTS quench III So, HTS quench is a physically identical but very much slower process than LTS quench, so it appears to have a different character Leaves us with two kinds of quench to protect against FAST quench (Huge depositions of energy) SLOW quench (we have time to respond) Which can we afford to protect against? Both? Former is like a fault mode – “disaster” – (“hit with a hammer”) Latter is more like a lower level fault or defect mode (cryocooler turned off, wire defect, etc). In such a case, for lower energy coils, can just “turn off” For larger coils, must protect against large voltages during discharge, so active heaters required
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Key Questions/comments in Measurements and modelling (M-H, loss)
Comment: AC loss is good, magnetization is better! (loss extractable from M-H) Comment: Magnetization in cables strongly influenced by geometry of tape assemblies Modelling which can handle many helical stacked tapes needed How much striation is needed? Is there another way? Can we get away without it? How important is time decay of magnetization, and how can it be suppressed? How does ICR affect Magnetization in various cables?
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Key questions in stability and Protection
Current sharing and thermal sharing is needed in HTS cables. How much? Does the presence of Slow and Fast type quenches change our protection choices and strategy? Golden ratio (Wilson): Would it be better if Tc was lower while Bc2 remained high? (what is your favorite mix of MQE, NZP, and margin?
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Number of tapes and width vary Increasing I increases area, M const
Cable Msat LF, 77 K (kA/m), cable Vol Minj, 4.2 K (kA/m), Cable Vol N x t (mm) Ic, A collision field Minj, 4.2 K, kA/m, CV, per 3900 A Minj,4.2 K kA/m Per strand vol, per 3900 A M inj,4.2K kA/m per strand Vol, “any current” CORC 100 500 39 x 4 3900a 1667 Roebel 120 600 10 x 2 4000a 750 Bi:2212 -- 16 240a 20 Nb3Sn 170 10,500b 170 NbTi 10 10 Due to different w YBCO Cables Similar at 77 K Moving to 4 K, 1 T X 10 x 1/2 Number of tapes and width vary Increasing I increases area, M const Norm to strand vol Mag comparison for various strands a 20 T, b 15 T Iybco = 100 A/4 mm at 20 K CORC Cable Total Vol =3.14*(7.34mm/2)2 = 42.3 mm2 CORC Cable Volume of Central non-SC region = 3.14*(4.28/2)2 =14.37 mm2 Volume of winding area = 27.93mm2 Strand Vol Danko =0.08*4*39=12.48mm2 CORC Fill factor = 30% Roebel cable Vol = 5 x 0.08 mm x 5 = 5 x 0.4 = 2 mm2 Roebel Strand Vol = 4 *0.08*5=1.6 mm2 Roebel Fil factor = 80% Nb3Sn 1500 A/mm2 at 15 T – assume 0.8 mm OD = 0.5 mm2 * 0.5 non-Cu = 375 * 28 = A
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