1. PROPOSAL PT. Akebono Astra Brake Indonesia
PT.CITRA LANGGENG SENTOSA
PROPOSAL PT. Akebono Astra Brake Indonesia
Customer
Sales Support
Engineer Team
Date :
No Revise
Created by Team Infiniti AGV,20/05/2016

2. Casun Infiniti AGV Two way AGV 2 set Type: Tunnel Type
A.Executive Summary
B. Flow chart AGV
Casun Infiniti AGV Two way AGV 2 set
Type: Tunnel Type
Turning Radius : 500mm
Size : L1550*W420*H290 (mm)
Color : Industrial Grey + blue head
Lead acid Battery 75 Ah
Capacity: 1000 kg
Sensor : SICK
Lead Acid Battery
Battery 75 Ah 2 set
Battery connector (2 set spare) Free
Battery tray 2 set
Supplementary items
Magnetic tape (50m/box) 8 box
RFID card 50 Pcs
Protection tape (30m/ roll) 5roll
Wi-Fi Communication
Wireless Calling Unit pcs
Traffic Control System Unit
Dispatching System 1 Unit
5.Agv move to empty box shooter
START
2.Agv move to incoming shooter to take Material A,the move to next shooter to take material B.
1. Agv standby at home base with Empty Dolly.
3. AGV move to designated Cell (Outgoing),
4. AGV transfer the box to outgoing shooter
6. AGV run to home base with empty dolly

3. B. Layout AGV

4. Pneumatic system for stopping mechanism AGV DOLLY
C. Concept
AUTO
KARAKURI
Details
INCOMING √
Pneumatic system for stopping mechanism
AGV DOLLY
Gravity Sloops for Empty Boxes and Loaded Boxes
OUTGOING
Lifting using AC motor
Gravity Sloops for Empty Boxes
RETURN SHUTTER

5. QUANTITY (option1) QUANTITY (option2)
D.Proposed Idea
QUANTITY (option1)
QUANTITY (option2)
Details
Incoming 12 6
Option 1 : 1 type materials for 1 incoming shutter(A / B only)
Option 2 : 2 type material for 1 incoming shutter (2 pair A and B )
Agv Dolly 2
Outgoing
Return

6. F. Procces Details :
(Incoming Shutter) 1 2 3 4 5

7. 1 2 1 pallet (Small Boxes) = (3x2x10) x 60Sec = 3600 Sec
F.(Incoming Shutter) 1 2
1 pallet (Small Boxes) = (3x2x10) x 60Sec = 3600 Sec

8. F.(Incoming Shutter)

9. Capacity = 60 small boxes , 30 largerboxes.
F.AGV dolly
Capacity = 60 small boxes , 30 largerboxes.
Weight max estimated = Kg

10. F.Incoming to AGV dolly

11. 1 pallet (Big Boxes) = (3x2x5) x 60Sec = 1800 Sec
F.Outgoing
1 pallet (Big Boxes) = (3x2x5) x 60Sec = 1800 Sec

12. G.Potential Risk (Karakuri Option)no
System
Possibility
Countermeasures 1
Incoming
Misalignment when trasnferring the palletes,may damage the shooter.
Rail guidance 2
Exceed velocity by forklift may damage and move the shooter
Wheels Stoppers 3
Proposed Position for Separators may not be able to separate the box from the palletes
Highten Separators 4
Boxes may fall down due to force by forklift movement against the shooter
Adjusting Elevation
High Guider 5
Boxes slides too fast due to gravity sloop
Apply Pneumatic Stopper for deaccalerating 6
Boxes Ready to be picked
Sensors 7
AGV system
AGV No.1 / AGV No.2 DOWN
One agv feeding to all cell (Program) 8
2 AGV DOWN
Manually feeding,using Dolly
Confirmation for AGV when transferring box 9
Outgoing/P Line
Prod Line down
Using calling button (Manual) for alternating AGV route (Program) 10
Prod Line Down
Using Manual trolley for evacuating Boxes

13. Existing Pallet Shooter 2 AGV +Dolly √
H. Alternative Idea No
System
Stat
Details 1
Incoming Shooter X
Existing Pallet Shooter 2
AGV +Dolly √
Modified Dolly without karakuri System 3
Outgoing + Lifter
Existing Outgoing Shooter 4
Return Shutter -

14. I.Take Time Calculation(1) (12 Incoming Shutter Option)
* Average Speed : 20 m/min
Homepos 1 > Sel 8 : 324 Second + 10 Sec (Docking) + Empty Return 129 sec
Homepos 1 > Sel 7 : 287 Second + 10 Sec (Docking) + Empty Return 105 sec
Homepos 1 > Sel 3 : 215 Second + 10 Sec (Docking) + Empty Return 75
Homepos 1 > Sel 5 : 97 Second + 10 Sec (Docking) + Empty Return 63
Homepos 1 > Sel 4 : 225 Second + 10 Sec (Docking) + Empty Return 51
Homepos 1 > Sel 7 : 291 Second + 10 Sec (Docking) + Empty Return 39
Total time estimated : 1961 sec
Target Time : 1800 sec
Unit Estimated : 1,37155 (2 unit)

15. I.Take Time Calculation(2) (12 Incoming Shutter Option)
* Average Speed : 20 m/min
Homepos 1 > Sel 8 : 324 Second + 10 Sec (Docking Time) + Empty Return 129 sec
Homepos 1 > Sel 7 : 287 Second + 10 Sec (Docking Time) + Empty Return 105 sec
Homepos 1 > Sel 3 : 215 Second + 10 Sec (Docking Time) + Empty Return 75
Homepos 2 > Sel 5 : 75 Second + 10 Sec (Docking Time) + Empty Return 63
Homepos 2 > Sel 4 : 195 Second + 10 Sec (Docking Time) + Empty Return 51
Homepos 2 > Sel 7 : 210 Second + 10 Sec (Docking Time) + Empty Return 39
Total time estimated : 1828 sec
Target Units : (2 Unit)