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Mars Atmosphere and Volatile EvolutioN (MAVEN) Mission
Particles and Fields Package Pre-Environmental Review May , 2012 16 - STATIC Dr. James McFadden
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Overview Overview of instrument
Summary of EM testing and problem solving FM Status and Schedule I & T plan Calibration plan
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Summary of Science Requirements
STATIC Science Objectives and Requirements Thermal Ionospheric Ions ( eV) - >1 eV due to RAM velocity (~4 km/s), peak flux at ~4-5 eV - densities of 105/cm3 require both attenuators - densities of /cm3 require single attenuator - resolve 3D angle distribution requires ~10-20 deg sensor resolution - resolve parallel temperature down to ~0.1 eV requires ~1 eV Suprathermal Ion Tail – Conics (5-100 eV) - >5 eV ions with escape velocity - expected fluxes similar to Earth’s aurora - as RAM ions drop below ~102/cm3, switch off attenuators Pick-up Ions (100 – 20,000 eV) - tenuous flux may require long integrations - flux generally maximum perpendicular to solar wind V and B - optimal measurements may require rotation of APP - instrument should not saturate in magnetosheath
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STATIC Level 3 Requirements
STATIC measures Low- and medium-energy ion composition, energy, and direction: Densities, velocities, and temperatures of suprathermal H+, O+, O2+, and CO2+ above the exobase with the ability to spatially resolve magnetic cusps Derived Level 3 measurement requirements: ID Title Parent ID Description PF55 STATIC Flux Range 1 MRD52 STATIC shall measure energy fluxes from 1E7 to 1E10 eV/cm2-sec-ster-eV with 20 second resolution PF56 STATIC Flux Range 2 MRD53 STATIC shall measure energy fluxes from 1E4 to 1E8 eV/cm2-sec-ster-eV with 30 minute resolution PF57 STATIC Mass Range MRD54 STATIC shall measure ions from at least 1-44amu PF58 STATIC Mass Resolution MRD55 STATIC shall have mass resolution m/dm of at least 2 PF59 STATIC Energy Range MRD56 STATIC shall measure ions from 1 to 10,000eV PF60 STATIC Energy Resolution MRD405 STATIC shall have energy resolution dE/E of at least 30% PF61 STATIC Angular Resolution MRD406 STATIC shall have angular resolution of at least 30 degrees PF62 STATIC FOV MRD57 STATIC shall have a FOV at least 60 degrees by 180 degrees PF63 STATIC Time Resolution 1 STATIC shall have time resolution of 20 seconds or better for Flux range 1 PF64 STATIC Time Resolution 2 STATIC shall have time resolution of 30 minutes or better for Flux range 2
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PF Level 3 Requirements REQUIREMENT STATIC DESIGN
PF55: STATIC shall measure energy fluxes from 107 to eV/cm2-sec-ster-eV with 20 second resolution Compliance. STATIC includes 2 attenuators that extend the dynamic range to 1012 eV/cm2-s-ster-eV PF56: STATIC shall measure energy fluxes from 104 to eV/cm2-sec-ster-eV with 30 minute resolution Compliance. STATIC is designed to handle isotropic fluxes up to 108 eV/cm2-s-ster-eV with the attenuators off w/o significant dead time . At flux levels of 104 eV/cm2-sec-ster-eV, STATIC will register 15 counts in a single energy-angle channel with 30 minute integration. PF57: STATIC shall measure ions from at least 1-44 amu Compliance. STATIC mass range will extend to at least 70 amu. PF58: STATIC shall have mass resolution m/dm of at least 2 Compliance. STATIC prototype testing indicates m/dm of ~4 at O2+, and higher resolution at lower masses. PF59: STATIC shall measure ions from 1 to 10,000eV Compliance. STATIC analyzer energy constant and HV specification allow measurements up to 30 keV. STATIC sweep HV supply is designed to measure and correct for OPamp offsets and drifts to provide accurate low energy measurements to 1 eV. PF60: STATIC shall have energy resolution dE/E of at least 30% Compliance. STATIC’s energy analyzer has an intrinsic energy resolution dE/E of ~15%. PF61: STATIC shall have angular resolution of at least 30 degrees Compliance. STATIC’s angular resolution is 22.5 degrees in azimuth (anode resolution) and ~6 degrees elevation (varies w/ deflection). PF62: STATIC shall have a FOV at least 60 degrees by 180 degrees Compliance. STATIC’s FOV is 90 degrees by 360 degrees, minus losses do to s/c obstruction (<90) in the 360 deg FOV. PF63: STATIC shall have time resolution of 20 seconds or better for Flux range 1 Compliance. STATIC’s time resolution is 4 seconds. PF64: STATIC shall have time resolution of 30 minutes or better for Flux range 2 Compliance. STATIC’s time resolution is 4 seconds, but uses ~2 minute averaging times for tenuous pickup ions.
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STATIC Block Diagram Starting from the top:
1) Ions are energy selected by the analyzer 2) Ions post accelerated by 15 kV 3) Ions penetrate Start foil producing e- 4) Start electrons accelerated and deflected to the MCP producing signal in Start anodes 5) Ions traverse 2 cm and penetrate Stop foils producing e- 6) Stop e-, accelerated by ~10 kV, penetrate thick foil (-4-5 kV), strike MCP producing signal in Stop anodes 7) Protons penetrating Stop foil are captured by thick foil before reflecting 8) Heavy ions may reflect before thick foil, due to energy losses in foils, but have high efficiency for foil e- production 9) Separate delay line anodes for Start and Stop signal allows both position and time coincidence for rejection of noise. 10) Digital interface board decodes and stores event before transfer to PFDPU 11) 4 sec cycle time 64E x 16 Deflections Mechanical Attenuator Electrostatic Attenuator
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STATIC Data Messages Messages from STATIC to PFDPU Data rate (kbits)
Housekeeping messages 4 x 16bits / 4ms 16. LUT checksum messages 12 x 16bits / 4s Raw Event messages 1to32 x 48bits / 4ms Rate messages 12 x 16bits / 4ms Mass Histogram 1024M x 16bits / 4s x2 P1 - 64M x 64E x 3 P2 - 16D x 64E x 3 P3 - 16A x 4D x 16E x 3 P4A - 8D x 32E x 32M (ram mode) x 3 P4B - 16A x 4D x 16E x 16M (conic mode) x 3 P4C - 16A x 4D x 32E x 8M (pickup mode) x 3 P4D - 16A x 32E x 8M (APP scan mode) x 3 Software was developed for processing and displaying data in these messages
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Summary of EM Testing
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EM Testing, Problems & Solutions
Acoustic testing shown to not impact carbon foils Some foil damage during vib test: pre-selection vib added Vibration testing of electronics box and sensor resulted broken contact: modified TOF electrical connection Identified MCP and ACC HV cross-talk to Sweep HV as possible source of energy broadening: added filtering Field emission from TOF could result in feedback producing a discharge: added resistor to HV output Field emission a concern: increased TOF-MCP gap Vibration resulted in SWP-HV-feedback: solved w/ staking Possible latch up of TOF-ADC: added power reset circuit Test pulser inadequate, new design used with faster edge Digital board layout issues w/ noise: modified layout LVPS modifications to increase efficiency
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EM Testing and Validation
Vibration and Acoustic testing of carbon foils Vibration testing of electronics box and sensor Voltage-Thermal Margin Test of EM electronics w/ test pulser EM Preamp-TDC hit with cold spray, heat gun to verify <1 ns drift in timing Validated FPGA functionality (table loads, hkp, dac ctrl, …) Validated FPGA data messages Developed software for displaying test/calibration data HV tested at 5e-4 Torr after 9 days high vacuum HV cross-talk: SWP-HV verified to have <6 mV noise: negligible energy broadening at low energies EM sensor tested with gun down to 10 eV Electrostatic attenuator tested at 10 eV
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EM – Portion of CPT with Test Pulser
Count Rate Sweeping TOF changing Variable TOF Variable TOF/Sweep Mass hist avg Test pulses that overlapping energy step dead-time look like noise Mass bin Prod 1 Invalid test pulses eliminated by anode selection logic Mass bin Prod 4 Energy bin
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EM HV turn-on, SWP-DEF HV engaged
MCP HV voltage turn-on 15kV HV voltage turn-on Analyzer turn-on Analyzer sweeping Count Rates Mass bin Prod 1 Energy bin Prod 2 Deflector bin Prod 2 Anode bin Prod 3
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EM Testing – Rotation of Sensor
Start Stop Rates Mass hist Prod 1 Compare Mass hist 1024 Masses Prod 1 64 Masses Prod 3 16 Anodes
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EM Testing – High Pressure Test
MCP mA 2e e e e e e-4 MCP V ACC mA ACC V Count Rates Prod 1 Mass Bins
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FM Status and Schedule
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FM Summary Status - Schedule
Subsystem Work TBDs Subsystem Testing Integration Ready TOF complete Analyzer complete Mech Attenuator harnessing/adjustment Shield Boards one being remade, others complete Anode-MCP clean/stake/coat to Preamp-TDC test/clean/stake/coat 5-1 to Digital test/clean/stake/coat 5-1 to Sweep test/clean/stake/coat to FPGA burn/test/clean/stake/coat to LVPS test/clean/stake/coat 5-1 to ACC/MCP assembly/test/clean/stake/coat 5-25 to System Level Integration Test Analyzer Integration test w/ EM electronics to 6-10 Thermal Vac Cycle to 6-17 Initial Calibration Testing to 7-1 Integration With PFDPU to 7-8 Environmental Testing (Vib/TV) to …
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FM Status – TOF & Carbon Foils
Fully Assembled, ready for analyzer integration 5-30 Acoustic qualification of the FM carbon foils complete
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FM Status – Energy Analyzer
Fully Assembled, ready for analyzer integration 5-30 Continuity check of HV connectors and grids complete
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FM Status – Mechanical Attenuator
Identical to SWIA attenuator Assembled, waiting on electrical harnessing 5-23 Adjustment and burn-in completion date 5-25 Integration into FM analyzer Spare unit into life testing while FM is integrated
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FM Status – Anode/MCPs MCPs have been tested, characterized
All mechanical parts fabricated Anode subsystem testing complete Clean/Stake/Coat to be completed Integration into FM analyzer
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FM Status – TDC & Preamp Boards
Preamp subsystem testing complete TDC waiting on PFR for capacitor change (to reduce in-rush and stress on tantalum caps) Clean/Stake/Coat to be completed Integration into FM analyzer
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FM Status – Digital Digital board subsystem testing complete
Waiting on final LVPS voltages for test pulser resistor select (dynamic range sensitive to actual voltages) Waiting on PFR for damaged +28V return trace. Waiting on PFR to connect digital and analog ground Clean/Stake/Coat to be completed Integration into FM analyzer
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FM Status – FPGA EM flight-like FPGA testing completed 5-14
Daughter board kit sent to JPL JPL fabrication to be completed Testing of FM FPGA to be completed Clean/Stake/Coat to be completed Integration into FM analyzer Flight like EM
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FM Status – Sweep HVPS FM board complete 5-15
Testing to be completed Clean/Stake/Coat to be completed Integration into FM analyzer
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FM Status – ACC/MCP FM assembly to be completed 5-25
Waiver needed for shield wall coupon failure (Streamline’s measurements show adequate plated through holes) Testing to be completed Clean/Stake/Coat to be completed 6-8 Integration into FM analyzer EM ACC/MCP Supply
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FM Status – LVPS Board level testing complete 5-22
Integration test sensor electronics Thermal Stress Test to 5-29 Clean/Coat/Stake to 6-10 Integration into Sensor
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FM Test Results Vibration qualification of the FM carbon foils complete MCP testing complete Anode delay line testing complete Preamp gain and pulse shape testing complete TDC timing and linearity testing – analyzing data Digital board functionality and test pulser complete Sweep HVPS testing begun LVPS testing begun ACC/MCP waiting on fabrication
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I & T Plan
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STATIC LV CPT Summary Turn-on Procedure (if needed)
General Functionality test Put instrument in default mode and check product generation Housekeeping check Table load memory test Default table load and check test pulser operational Test pulser and noise test Test pulser threshold test Noise threshold Test pulser and product functionality Test pulser in sweep cycle Test pulser in mass cycle mode Test pulser in mass and sweep cycle mode Command functionality testing Event rejection test TDC Time-reset test TDC Latch-up protection test Housekeeping functionality and dwell mode
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STATIC Trending Values for I&T/ATLO
Housekeeping Values Digital and Analog Voltages With (if configuration allows) and without HV enabled and ramped up Instrument Power Draw With (if configuration allows) and without HV Analog Electronics Test pulser drift Background Count Rates Background noise without HV Background counts with HV
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STATIC Vibration Plans
STATIC will be tested at the same vibration facility as the EM. FM will be tested to Protoflight levels- no electronics in EM vibration test. Instrument will be bagged (with accelerometer cutouts) during vibration testing. STATIC EM Vibe
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STATIC Acoustics Plans
STATIC will be tested at the same acoustics facility as the EM. FM will be tested to Acceptance Levels.
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STATIC TVAC Cycles Cycle Number: 1 2 3 4 5 6 7 8 LPT LPT LPT LPT LPT
Hot Start, TB LPT LPT LPT LPT LPT CPT Bake-Out Open Cover, Test Atten Break Vacuum: Reset Cover, LPT LPT HV On. Ion Box On HV On, Ion Box On Open Cover, Test Atten Reconfigure to I/F to EM PFDPU LPT LPT LPT LPT CPT CPT Cold Start, Heater Test, TB
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TVAC Functional Plan Cycle Plan 1 (Survival)
Perform initial LPT at ambient, prior to pump down. Transition to Hot unpowered. Dwell at Hot for 12 hours (initial bakeout). Perform Hot Start LPT. Perform TB Transition to Cold unpowered. Dwell at Cold for 12 hours. Verify Survival and Operational Heater operation. Perform Cold Start LPT. Open STATIC Cover and test Attenuator cold. 2 Transition to Ambient +10C. Break vacuum to reconfigure for thermal cycling and to reset cover. Perform LPT at ambient, prior to pump down. Transition to Hot Operating. Perform Hot Start and LPT. 3-6 Transition to Hot/Cold Operating, in operational mode (No HV) for Hot transition. Soak at Hot/Cold for >4 hours, run LPT at end of each dwell. Open STATIC Cover and test Attenuator hot in cycle 4. 7 Perform CPT (HV On) at Cold dwell. Transition to Hot, powered in operational mode with HV On (sweeping) and ion box producing low energy ions. Soak at Hot for >4 hours, run CPT (HV On) at end of dwell. 8 Reconfigure outside chamber to I/F with EM PFDPU. Perform CPT (HV On) at Cold dwell. Transition to Hot, in operational mode with HV On (sweeping) and ion box on. Post Dwell at hot survival temperature for remainder of 48 hour bakeout time, or until TQCM indicates acceptable level. NB: Currently Survival and Operating are the same value for both Hot and Cold. Limited thermal balance requires no extra cycles or change in configuration.
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Calibration Plan
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Calibration Setup STATIC 28V Power Supply Cover/Heater Relay Box Power
Gun 1 Ion Gun 2 Power Supply Cover Mon/ Thermister Attenuator Actuator Ctrl NETGEAR GSEOS PC STA-J3 MISG BOX STA-J2 STA-J4 Enable Plug 28V Power Supply STA-J1 Manipulator Calibration Chamber
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Calibration Procedures
Analyzer Calibration Turn-on procedure (noise, test pulser, threshold, HV turn-on, offset, background) MCP PHD – checks for optimal gain on detectors Anode Position calibration: Constants for onboard anode position table Analyzer Energy-Angle Cal: Energy constant, Center Angle, Concentricity Deflector Angle Cal: Deflector constant & Concentricity Rotational Symmetry: Concentricity and Uniformity of detector response Deflector Symmetry: Deflector concentricity Mechanical Attenuator Energy-Angle Cal: Attenuated Energy constant & Center Angle Energy Sweep Test: Linearity of energy sweep with commanded DAC voltage Deflector Sweep Test: Linearity of Deflector sweeping Low Energy Attenuator Energy-Angle Cal: Attenuator Energy & Attenuation constants Attenuator Symmetry Test: Attenuation factor as function of rotation Low Energy Deflector symmetry Test: Uniformity of attenuators TOF Calibration Efficiency & Foil Thickness Test: Measure mass peaks and efficiency versus ACC Ghost Peak Test: Determine background including any ghost peaks (each Procedure takes from 20 min to ~3 hrs to perform) (Ghost Peak Test requires new ion gun)
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Example Calibration Procedures
Analyzer Energy-Angle Cal Diagnostic mode, deflectors off, beam = 1800 eV, (Vinner ~ 250V) Perform test with Rot centered at anodes 2,6,10,14 For each yaw (-10, 10, .5), step Vinner over voltage range V Determine average energy constant Repeat test at 100 eV if there is time Low Energy Attenuator Energy-Angle calibration Diagnostic mode, anode 8, deflectors off, beam = 10 eV, filament current set1 Electrostatic and Mechanical attenuators off filament current settings (approximate): set1=0.75, set2=0.85, set3=0.95 mA For each yaw (-10, 10, .5), step Vinner over voltage range 1.0 to 2.0V Repeat test with electrostatic attenuator on, mechanical off, filament current set1 Repeat test with electrostatic attenuator on, mechanical off, filament current set2 Repeat test with electrostatic attenuator off, mechanical on, filament current set2 Repeat test with electrostatic attenuator off, mechanical on, filament current set3 Repeat test with electrostatic attenuator on, mechanical on, filament current set3
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Example Calibration Procedures
Efficiency and Foil Thickness Test Diagnostic mode, deflectors off, beam = 100eV & 5 keV Perform test for each beam mass = H+, He+, Ne+, Ar+ Perform test centered at each anode For ACC of 12,13,14,15kV, collect mass spectra and rate efficiencies Determine detection efficiency Determine shift of mass peaks with ACC to determine start foil thickness Determine efficiency drop-off of Ar+ stop signals with ACC (for stop foil thickness) Ghost Peak Test Perform at ACC of 13 & 15kV Perform test from Rot=-180 to 180 deg, 1 deg increments Dwell long enough for statistically significant background & ghost peaks
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End of STATIC Presentation
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PF Level 3 Performance Verification
REQUIREMENT STATIC DESIGN PF55: STATIC shall measure energy fluxes from 107 to eV/cm2-sec-ster-eV with 20 second resolution Compliance. Low Energy Attenuator Energy-Angle Cal & Energy Sweep Test & Deflector Sweep Test & CPT PF56: STATIC shall measure energy fluxes from 104 to eV/cm2-sec-ster-eV with 30 minute resolution Compliance. Energy Sweep Test & Deflector Sweep Test & CPT PF57: STATIC shall measure ions from at least 1-44 amu Compliance. Efficiency & Foil Thickness Test PF58: STATIC shall have mass resolution m/dm of at least 2 PF59: STATIC shall measure ions from 1 to 10,000eV Energy Sweep Test PF60: STATIC shall have energy resolution dE/E of at least 30% Compliance. Analyzer Energy-Angle Cal & Energy Sweep Test PF61: STATIC shall have angular resolution of at least 30 degrees Compliance. Analyzer Energy-Angle Cal & Rotational Symmetry Test PF62: STATIC shall have a FOV at least 60 degrees by 180 degrees Compliance. Deflector Angle Cal & Rotational Symmetry Test & Deflector concentricity & Mechanical Attenuator Energy-Angle Cal PF63: STATIC shall have time resolution of 20 seconds or better for Flux range 1 Compliance. CPT PF64: STATIC shall have time resolution of 30 minutes or better for Flux range 2
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