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Conveyors
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Hazards, Potential Hazards and Points of Discussion:
Tail Pulley Guarding/Pinch Points Cleaning around Lock out Return (bottom) Belt Rollers Conveyor Belts Start up Sequence switches Drive Motors Start/Stop switches Guarding/Handrails/Pull cords
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Pulley Hazards Guarding/pinch points Cleaning around Lock out
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Return Roller Hazards Guarding/pinch points
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Conveyor Hazards Start up Sequence switches Drive motors
Start/Stop switches Guarding Handrails Stop cords
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Hazards, Potential Hazards and Points of Discussion:
Electrical equipment Switch not labeled Routing of cables near moving parts Inspection Qualified Electrician
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Electrical Hazards Switch not labeled Routing cables near moving parts
Inspection Qualified Electrician
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Hazards, Potential Hazards and Points of Discussion:
Stockpiles Dumping procedures Angle of Repose Working of the toe while stockpiling Communication Visibility Berms
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Stockpile Hazards Dumping procedures Angle of repose
Working of the toe while stockpiling Communication Visibility Berms
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Hazards, Potential Hazards and Points of Discussion:
Fall hazards Miner on top of belt with no fall protection Requirements for fall protection Personal fall Arrest system vs. handrails or other engineering controls of fall hazards. Proper Equipment Proper Anchorage
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Fall hazards Miner on belt with no fall protection
Requirements for fall protection Fall protection vs. fall prevention Proper Equipment Proper Anchorage Hazards, Potential Hazards and Points of Discussion: Fall hazards Miner on top of belt with no fall protection Requirements for fall protection Personal fall Arrest system vs. handrails or other engineering controls of fall hazards. Proper Equipment Proper Anchorage
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Guarding
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Laborer (22) 2 weeks experience Confined space area
Clothes entangled in self cleaning pulley & pulled in Guards provided but removed & laying on ground
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Best Practices Each work place examined once a shift
Prompt action to correct hazardous conditions Moving machine parts guarded New employees trained in safety rules & procedures
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Laborer (25) 4 weeks experience Using hoe to clean under conveyor
Caught & drawn into return roller
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Best Practice Maintenance not performed unless power off & locked out
Moving machine parts guarded
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Laborer (38) 4 years experience
4 years experience Making adjustments to new conveyor installation Aligning grease lines from inside conveyor frame Caught & drawn into pulley when conveyor was started without his knowledge
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Best Practices Maintenance not performed unless power off & locked out
Maintenance not performed unless power off & locked out Warnings provided start-up Assure all personnel trained in safe work procedures
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Plant Operator (18) 1 year experience Operating plant alone
Entangled in unguarded tail pulley of sand washer conveyor
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Best Practices Moving machine parts guarded
Conveyors provided with emergency stop cords Assure all personnel trained in safe work procedures
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Guarding #1 Citation
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Moving parts & pinch points Guards cannot create hazard
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Conveyor Safety Don’t service or repair without locking out
Never walk, ride, sit or climb Don’t wear loose clothing, jewelry, or other articles that might catch
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Conveyor Safety Do not operate without training
Don’t overload conveying equipment Avoid slips - all work areas clean & grease free
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Conveyor Safety Keep body parts away from moving parts
Do not operate unless all guards in place
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Why Take A Chance?
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Remember… Guarding Is The Only Way To Make Machines Human Friendly
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