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VHVI BASE OILS FROM FUELS HYDROCRACKER BOTTOMS

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Presentation on theme: "VHVI BASE OILS FROM FUELS HYDROCRACKER BOTTOMS"— Presentation transcript:

1 VHVI BASE OILS FROM FUELS HYDROCRACKER BOTTOMS
AIChE National Meeting March 16, 1999

2 Contents o Current Market Needs o UCO Lube Process o Product Quality
o Applications of UCO Process Products

3 High Quality Base Oils o Low Volatility o Good Oxidation Stability
o Good Low Temperature Properties o VI above 120

4 High Quality Base Oils Four Main Options for High Quality Base Oils
o PAOs (Poly Alpha Oleffins) o Di-esters o Wax Isomerized Base Oils o Severely Hydro-Cracked Base oils

5 High Quality Base Oils Severely Hydrocracked Base Oils
o Classified as API Group 3 o The Most Cost Effective o Provide the Best Overall Performance in Products

6 The Yukong UCO Lube Process
Excess Distillates VGO Lights to Refinery Recycle Oil Surge Drum Lube Heater Products Hydrogen Unconverted Oil (UCO) Hydrocracker Reactors Fractionator Distillation Intermediate Storage Catalytic Dewaxing

7 The Yukong UCO Lube Process
Without Lube Production (Flows in BPSD) 35,000 [30,000 fresh feed + 5,000 recycle feed] 35,000 50,000 50,000 30,000 [Diesel and lighter oils] R1 R2 F VGO 15,000 20,000 UCO V1 5,000 AR VR

8 The Yukong UCO Lube Process
With Lube Production (Flows in BPSD) 35,000 50,000 35,000 [all fresh feed] 50,000 30,000 [Diesel and lighter oils] R1 R2 F 15,000 5,000 20,000 UCO 10,000 15,000 100ND or 80ND AR V1 V2 5,000 150ND VR

9 The Yukong UCO Lube Process Advantages
Hydrocracker fuels production unchanged Produces high quality VHVI base stocks Product quality independent of crude source Low investment and operating costs

10 UCO Lube Process Product Quality
Typical Properties of YUBASE Oils YU-3 YU-4 YU-6 40'C, cSt cSt Viscosity Index Flash point, COC, 'C Pour point, 'C CCS cP < Noack volatility, wt% Sulfur content, ppm < < <5 Aromatics, wt%

11 UCO Lube Process Product Quality
Low Temperature Property : CCS 150N Grades cP

12 UCO Lube Process Product Quality
Oxidation Performance : RBOT(ASTM D2270) with 0.3wt% Phenolic A/O min

13 UCO Lube Process Product Quality
Thermal Oxidation Performance : PCT with 13.0wt% A3/B3 DI Additive, 10wt% VII mg

14 UCO Lube Process Product Quality
Volatility Property : Noack Volatility (250'C, 1hr) wt%

15 UCO Lube Process Product Quality
Summary : o Excellent Oxidative and Thermal Stability o Very Low Volatility o Very Good Viscosity-Temperature Behavior and Low Temperature Properties o Similar to PAO in General Performance o No Toxicity

16 VHVI Base Oils Application
Principal Uses of VHVI Base Oils Automotive Oils Industrial Oils Specialties Gasoline Eng. oils Hydraulic fluids Heat transfers Diesel Engine oils Turbine oils Electrical fluids Gear oils Compressor oils Quenching oils ATFs Vac pump oils Cutting oils Tractor fluids Rolling oils Textile oils Shock absorber oils Process oils White oils

17 Applications of UCO Process Products
ACEA A3/B3, SAE 10W/40 PCMO YUBASE PAO DI Additive, wt% VII, wt% SR 150N, wt% YUBASE 5, wt% PAO cSt Viscosity Index CCS cP < 3500 HTHS Vis., cP > 3.5 Noack Volatility, wt% < 13

18 Applications of UCO Process Products
ACEA A3/B3, SAE 10W/40 PCMO : VW 1302 Engine Test YUBASE PAO Piston Demerits min Viscosity Increase, % max Piston Ring Wear, mg max Crankshaft Bearing Wear, mg max Camshaft Bearing Wear, mg max Con. Rod Bearing Wear, mg max Oil Consumption, g/kwh max Piston Ring Sticking none none none

19 Applications of UCO Process Products
API CG-4/SH, SAE 10W-40 HDDO YUBASE SR Base (15W-40) DI Additive, wt% VII (+PPD), wt% SR 150N, wt% SR 500N, wt% YUBASE 6, wt% cSt Viscosity Index CCS )'C, cP (-20) 3250(-15) < 3500 HTHS Vis., cP >2.9,>3.7 Noack Volatility, wt%

20 Applications of UCO Process Products
API CG-4/SH, SAE 10W/40 HDDO : Caterpillar 1N Engine Test YUBASE SR Base Weighted Demerits No max Top Groove Fill, % max Top Land Heavy Carbon, % max Brake Specific Oil Con.,g/kwk max Piston Scuffing, % Piston Ring Scuffing, % Piston Liner Scuffing, % Piston Ring Sticking none none none

21 Applications of UCO Process Products
API CG-4/SH, SAE 10W-40 HDDO : Mack T-8 Engine Test YUBASE SR Base Vis. 3.8% max. TGA Soot, cSt Filter P, psi max.

22 Applications of UCO Process products
Summary : VHVI Based Lubricants o Replacement for PAOs : More Cost Effective than PAOs in Achieving Synthetic Performance in European Top-Tier PCMO o Useful in Severe Applications: US type SAE 10W/40 HDDO and High Quality Specialties can be made with VHVI Base Oils like YUBASE o Lower Additive Costs in Lubricants Applications


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