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Resin - Matrix Composites

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Presentation on theme: "Resin - Matrix Composites"— Presentation transcript:

1 Resin - Matrix Composites

2 filler - glass, quartz, or resin particles matrix - a diacrylate copolymer coupling agent - coating on glass or quartz particles

3 glass, quartz or polymer needed for glass or quartz fillers
Resin Composites matrix filler coupling agent mostly polymer glass, quartz or polymer needed for glass or quartz fillers

4 Small monomer: Shrinkage Large monomer: Shrinkage
When oligomer molecules are relatively small, a greater number of molecules, and consequently, a greater number of new covalent bonds are needed to form a given length of polymer. As each new bond forms, the ensemble of molecules shrinks a tiny bit. Reducing the number of molecules needed to make a given length of molecule, thereby reduces the net shrinkage.

5 BIS-GMA oligomer Resin-matrix composites - matrix oligomers
Polymer chains can grow from each of the diacrylate groups. When this occurs the chains are cross linked by the chain in the middle of the molecule. C H 3 O methacrylate group BIS-GMA oligomer

6 Resin-matrix composites - matrix oligomers
H H C H H H C H C 3 3 C O N C C C O C N O O C C H C H H C O H O 3 H C 3 O O 3 methacrylate urethane urethane methacrylate group group urethane dimethacrylate oligomer

7 Oligomer / Monomer MMA TEGMA BIS-GMA UDMA Shrinkage (Vol. %) 20.6 13.8 4.4

8 Resin Composite Aelitefil (Bisco) Herculite (Kerr) Pertac II (Espe) TPH Spectrum (Caulk) Z100 (3M) Shrinkage (Vol. %) 3.7 3.5 2.7

9 Coupling Agent

10 - methacryloxypropyltrimethoxy silane
methacrylate group H C H 3 C C C O C H 3 O H H O H C C C S i O C H 3 H H H O silane C H 3 - methacryloxypropyltrimethoxy silane

11 C H 3 O S i H2O

12 C H 3 O S i CH3 OH silanol group

13 O H O S i H O H S i O O S i O H O S i C H O S i Glass or Quartz Filler
3 O S i O H O S i H O H S i O Glass or Quartz Filler Particle water is byproduct O S i O H O S i

14 O H O S i H O H S i O O S i O S i C H O S i Can copolymerize
with resin composite siloxane primary bond O H C H 3 O S i O S i H O H S i O Glass or Quartz Filler Particle O S i O S i

15 Resin composites – curing:
chemically cured light cured

16 Two-paste Resin Composites
base paste catalyst paste base catalyst oligomer diluent filler activator initiator

17 Typical Two-paste Resin Composite
Base Paste (wt. %) Catalyst Paste Bis-GMA 16 Diluent (e.g., TEGDMA) 6 5 Filler – glass, quartz 76 Activator – tertiary amine 1 - Initiator – BPO 0.5 Pigments & hydroquinone Trace UV absorber Estimates based on Ruyter & Sjovik: Acta Odontol Scand 1981:39;

18 Single paste resin composites:
oligomer diluent filler initiator system

19 Resin composite direct restorative materials:
Single-dose capsule in syringe Squeezing resin composite from capsule

20 Resin composite direct restorative materials:
Curing light Cure

21 H C C H C H O O Addition polymerization - initiator camphoroquinone 3

22 Light-cured composites chemistry:
Visible light excites the ketone (CQ) - this alone could initiate polymerization Excited CQ can extract electrons from adjacent reducing agents (tertiary amine) Result is three free radicals: one from the CQ and two from the amine

23 Advantages of light-cured composites:
Better surface cure Fewer voids (no mixing) Better color stability Potential for reduced net setting contraction Better esthetics is possible

24 Completely cross-linked BIS-GMA
H 3 O O C O R O C C H 3 O O C O R O C C H 3 O O H C C O R O C C H 3 3 O O H C C O R O C C H 3 3 O O H C C O R O C C H 3 3 O O H C C O R O C C H 3 3 O O H C C O R O C 3

25 As the polymer becomes more viscous, it becomes less and less likely that both ends of dimethacrylate molecules will be incor-porated in polymer chains. The percentage of cross links formed is call the degree of conversion. polymerization dimethacrylate oligomer 100% conversion, as shown in the previous slide, is not achieved. Actual degrees of con-version range between 35 & 55 %.

26 Filler Particles

27 Benefits of filler particles:
increase strength increase hardness increase translucency decrease water absorption decrease total contraction

28 Types of resin composite:
large particle small particle microfilled hybrid

29 Types of resin composite:
large particle small particle microfilled hybrid

30 Types of resin composite:
large particle small particle microfilled hybrid

31 Types of composite – small particle:
0.25 – 2.5 m quartz or glass particles matrix is diacrylate polymer – also filled with 0.05 m colloidal silica particles

32 small particle resin composites
glass or quartz 1 m resin matrix + 0.05 m SiO2

33 Glass & Quartz filler particles:
crystalline - silicon dioxide non-radiopaque composite very hard glasses contain heavy metals – Sr, Ba, Al, Zn radiopaque composite fairly hard

34 Types of resin composite:
large particle small particle microfilled hybrid

35 Types of composite – microfilled:
3 – 10 m prepolymerized chunks – the chucks are densely filled with 0.05 m colloidal silica particles matrix is diacrylate polymer – also filled, but less densely, with colloidal silica particles

36 microfilled resin composites:
resin matrix + 0.05 m SiO2 prepolymerized chunk m SiO2

37 making prepolymerized chunks - 1
mix colloidal silica, diacrylate resin, & chloroform  chloroform helps disperse the silica evaporate the chloroform  produces dense silica & resin paste heat cure the the resin  gives solid bock of resin with silica filler densely dispersed within it

38 making prepolymerized chunks - 2
heat cure the the resin  gives solid bock of resin with silica filler densely dispersed within it break up resin block  screen the powder until you have 10 to 100 m particles

39 percent of colloidal silica that can be added is limited:
small particle size - ~ 0.05 m high surface area per volume of particle groups of particles tend to clump together quickly increases viscosity of resin - vol. % that can be added is limited to keep the resin composite plastic while adding colloidal silica, the percent diluent is increased

40 percent diluent in the resin matrix:
wt. % wt. % oligomer diluent microfilled resin composites all other

41 ( TEGMA ) Resin Composites - diluents O C H N
3 N N = 1, ethylene glycol dimethacrylate N = 2, triethylene glycol dimethacrylate ( TEGMA )

42 inorganic filler particle content:
wt. % vol. % microfilled resin composites all other

43 Types of resin composite:
large particle small particle microfilled hybrid

44 Types of composite – hybrid:
3 – 10 m prepolymerized chunks – the chucks are densely filled with 0.05 m colloidal silica particles 0.25 – 2.5 m quartz or glass particles matrix is diacrylate polymer – also filled, but less densely, with colloidal silica particles

45 hybrid resin composites:
glass or quartz resin matrix + 0.05 m SiO2 prepolymerized chunk m SiO2

46

47 Much more flexible

48

49 open margins

50 Low T: composite contracts – fluid sucked in. fluid in fluid in

51 Higher T: composite expands – fluid forced out. fluid out fluid out

52 Low T: composite contracts – fluid sucked in. fluid in fluid in

53 Higher T: composite expands – fluid forced out. fluid out fluid out

54 wear of resin composites:
generalized wear contact area wear generalized wear An “Adaptic” posterior resin composite 2 years. contact area wear

55 Occlusal wear of posterior resin composites:
generalized wear initial surface worn surface

56 marginal fracture occlusal contact area wear

57 the resin matrix is soft; it wears preferentially glass or quartz particles are very hard

58 As the average size of the
holes left behind by plucked- out particles decreases, the wear rate decreases. Particles that are very close together may protect the matrix resin between them from wear.

59 Estilux Posterior at 14 months Estilux Posterior at 37 months

60 A hybrid composite, Estilux
Posterior, at 36 months.

61 A hybrid composite, Estilux Posterior, at 36 months showing pre-polymerized chucks that have worn less than the surrounding matrix.

62 Wear in a microfilled resin composite (Silux) at 24 months
Wear in a microfilled resin composite (Silux) at 24 months. Center of restoration. Marginal fracture in a Silux at 24 months.

63 amalgam small particle < 3.6 um microfills hybrids

64 Light Curing Resin Composites

65 Addition polymerization – initiation:
C H 3 O + free radical A

66 H C C H C H O O Addition polymerization - initiator camphoroquinone 3

67 Resin Composites - light curing:
Types of light source: quartz-tungsten-halogen (QTH) plasma arc (PAC lights) argon laser light-emitting diodes (LEDs) 14 – 18 s * 3 s * 5 s * 14 – 18 s * mean curing time for 2 mm thickness; 55 colors of 5 RCs; CRA Newsletter; 1998;22(12):2-3.

68 Resin Composites - light curing:
Types of light source: quartz-tungsten-halogen (QTH) plasma arc (PAC lights) argon laser light emitting diodes (LEDs) $ 800 – 1,600 * $ 4,000 * $10,000 $ 800 – 1600 Prices from Reality updated Mar. 2012;

69 Curing with QHT Lights

70 Composites – curing with QHT lights
Most important factors in determining the degree of cure that can be achieved: exposure time light intensity

71 composites – deterioration of QTH sources:
Tungsten evaporates from hot filament Coats quartz – darkens it Halogen gas promotes redeposition of W on the filament Do not unplug or turn off unit between cures – fan running increases filament life

72 polymerization dimethacrylate oligomer

73 adapted from Rueggeberg et al. Oper Dent 1994;19:26-32

74 adapted from Rueggeberg et al. Oper Dent 1994;19:26-32

75 adapted from Rueggeberg et al. Oper Dent 1994;19:26-32

76 adapted from Rueggeberg et al. Oper Dent 1994;19:26-32

77 Composites – curing with QHT, Factors:
composite color darker shades decrease cure; not significant if curing in 2 mm increments type of composite microfilled RCs absorb light more than other types; not significant if curing in 2 mm increments

78 adapted from Rueggeberg et al. Amer J Dent 1993;6:91-95

79 adapted from Rueggeberg et al. Amer J Dent 1993;6:91-95

80 adapted from Rueggeberg et al. Int J Prosthod 1993;6:364-370.

81 adapted from Rueggeberg et al. Int J Prosthod 1993;6:364-370.

82 LED Curing Lights

83 light curing – LED advantages (v. QTH)
LEDs energy over narrower range of wavelengths Longer bulb life (10,000 hrs v 100 hr) Many are cordless Small, light weight Little degradation in intensity over life Less heat generated at light tip ???

84 light curing – LED disadvantages (v. QTH)
Some may not cure all resin composites Some may overheat and shut themselves off if you need to cure several restora-tions consecutively Does not have the track record of QTH

85 light curing – Evolution of LEDs
1st generation – multiple low powered LEDs – too little power 2nd generation – one high-powered LED – too narrow a spectra for some resin composites 3rd generation – use several LEDs to broaden the range of wavelengths that are cured.

86 There is little evidence that slow start, ramped intensity etc
There is little evidence that slow start, ramped intensity etc. will reduce contraction during curing.

87 Questions ?


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