1. Basic Electronic Assembly and Test
Objectives
Introduction to Discrete and IC level Packages
Introduction to Substrates
Mass Production Thru-Hole and SMT Assembly Processes
Mass Production Test Strategies and Systems
Introduction to PCB Layout
Lab Exercise for PCB Layout to give you experience and confidence with an inexpensive PCB prototyping option

2. Basic Electronic Assembly and Test
For Production Assembly Only
Not for Prototype
Electronic Asm Team Deliverables:
Document in PPT slides all Product assembly levels and major assembly steps including boards, harnesses, package, etc. How will you assemble your product?
For each PCB Subassembly Document in PPT Slide Set: Dimensions, key component layout, type of substrate, BOM, mfg process diagram including solder processes (ID hand Ops), in-circuit tests, functional tests, ESS, as well as IPC assembly stds required.
NOTE: If a PCB is a single design block, this is an individual deliverable

3. Basic Electronic Assembly and Test
For Production Assembly Only
Not for Prototype
Electronic Asm Individual Deliverables
Using the BOM Excel Template, for each design block, document a Mfg BOM. Document (cut/paste) into PPT slides. Also document where the block will reside in terms of the defined circuit boards (if applicable). Finally, document any special Mfg or Testing that will need to be done for this block.

4. PCB Design Individual Lab Exercise
Using expresspcb.com Version or Later
Download & Install Software from above link (first check to see if SW is already on PC)
Read Through Help Section –
Quickstart Tutorial for ExpressSCH
Quickstart Tutorial for ExpressPCB
Using ExpressSCH: Capture the Attached Schematic of Temp Sensor Circuit Using the Following Components
3 ICs: LM35 SO8, OP07 Dip 8
6 Capacitors: Ceramic Monolithic Axial
3 Resistors: W Axial

5. Using ExpressPCB: Create a Board Layout for the Temp Sensor Circuit Which Has the Following Characteristics
1.5” x 2.2”
2 Layer
Through Hole + 1 SMT Part
Placements as Shown for all parts
25 mil power & ground traces, 10 mil signal traces
56 mil power & ground input pads with silkscreen Labels
56 mil output signal pads

6. PCBExpress Schematic (.sch) electronic file
Deliverables:
PCBExpress Schematic (.sch) electronic file
PCBExpress Layout (.pcb) electronic file
Powerpoint Slide Set of Schematic, Silkscreen, Top Side and Bottom Side Layers
NOTE: To Copy from ExpressPCB and ExpressSCH, use the Print Scrn key from the keyboard, then when in Powerpoint or Word, use cntrl-V to paste the screen view.

8. Basic Component Placement And Silkscreen

9. Top Side: Layer 1 Routing

10. Bottom Side: Layer 2 Routing

11. Top & Bottom Side Routing