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LHC : construction and operation

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1 LHC : construction and operation
Jörg Wenninger CERN Beams Department / Operations group LNF Spring School 'Bruno Touschek' - May 2010 Part 2: Machine protection Incident and energy limits Commissioning and operation

2 Machine protection

3 The price of high fields & high luminosity…
When the LHC is operated at 7 TeV with its design luminosity & intensity, the LHC magnets store a huge amount of energy in their magnetic fields: per dipole magnet Estored = 7 MJ all magnets Estored = 10.4 GJ the 2808 LHC bunches store a large amount of kinetic energy: Ebunch = N x E = 1.15 x 1011 x 7 TeV = 129 kJ Ebeam = k x Ebunch = 2808 x Ebunch = 362 MJ To ensure safe operation (i.e. without damage) we must be able to dispose of all that energy safely ! This is the role of machine protection !

4 Stored Energy Increase with respect to existing accelerators :
A factor 2 in magnetic field A factor 7 in beam energy A factor 200 in stored energy

5 Comparison… The energy of an A380 at 700 km/hour corresponds to the energy stored in the LHC magnet system : Sufficient to heat up and melt 15 tons of Copper!! 90 kg of TNT The energy stored in one LHC beam corresponds approximately to… 10-12 litres of gasoline 15 kg of chocolate It’s how easily/quickly the energy is released that matters most !!

6 Machine protection: beam

7 To set the scale.. Few cm long groove of an SPS vacuum chamber after the impact of ~1% of a nominal LHC beam (2 MJ) during an ‘incident’: Vacuum chamber ripped open. 3 day repair. The same incident at the LHC implies a shutdown of > 3 months. >> Protection of the LHC must be much stricter and much more reliable !

8 The 7 TeV LHC beam can drill a hole through
Beam impact in a target Simulation of a 7 TeV LHC beam impact into a 5 m long Copper target The 7 TeV LHC beam can drill a hole through ~35 m of Copper 20 bunches 180 bunches 100 bunches 380 bunches Courtesy N. Tahir / GSI

9 Cu plate ~20 cm inside the ‘target’.
From a real 450 GeV beam… Shoot a 450 GeV beam into a target… 108 plates 30 cm Shot Intensity / p+ A 1.2×1012 B 2.4×1012 C 4.8×1012 D 7.2×1012 6 cm 6 cm Cu plate ~20 cm inside the ‘target’. ~0.1% nominal LHC beam A B D C

10 ‘Safe’ beams at the LHC…
2011 ‘Un-safe beam’ ‘Safe beam’ L ~ 21028 cm-2s-1 LHC 2010

11 Schematic layout of beam dump system in IR6
When it is time to get rid of the beams (also in case of emergency!), the beams are ‘kicked’ out of the ring by a system of kicker magnets and send into a dump block ! Ultra-high reliability system !! Septum magnets deflect the extracted beam vertically Beam 1 Kicker magnets to paint (dilute) the beam Q5L Beam dump block Q4L 15 fast ‘kicker’ magnets deflect the beam to the outside 700 m Q4R  500 m Q5R The 3 ms gap in the beam gives the kicker time to reach full field. quadrupoles Beam 2

12 beam absorber (graphite)
The dump block Measurement Simulation beam absorber (graphite) The ONLY element in the LHC that can withstand the impact of the full beam ! The block is made of graphite (low Z material) to spread out the showers over a large volume. It is actually necessary to paint the beam over the surface to keep the peak energy densities at a tolerable level ! Approx. 8 m concrete shielding

13 Dump line in IR6

14 Dump line

15 Dump installation

16 ‘Unscheduled’ beam loss due to failures
In the event a failure or unacceptable beam lifetime, the beam must be dumped immediately and safely into the beam dump block Two main classes for failures (with more subtle sub-classes): Passive protection - Failure prevention (high reliability systems). Intercept beam with collimators and absorber blocks. Beam loss over a single turn during injection, beam dump. Active Protection - Failure detection (by beam and/or equipment monitoring) with fast reaction time (< 1 ms). - Fire beam dumping system. Beam loss over multiple turns (~millisecond to many seconds) due to many types of failures. Because of the very high risk, the LHC machine protection system is of unprecedented complexity and size. A general design philosophy was to ensure that there should always be at least 2 different systems to protect against a given failure type.

17 Failure detection example : beam loss monitors
Ionization chambers to detect beam losses: N2 gas filling at 100 mbar over-pressure, voltage 1.5 kV Sensitive volume 1.5 l Reaction time ~ ½ turn (40 ms) Very large dynamic range (> 106) There are ~3600 chambers distributed over the ring to detect abnormal beam losses and if necessary trigger a beam abort !

18 Beam loss monitoring

19 Machine protection and quench prevention: collimation

20 Operational margin of SC magnet
Applied Field [T] The LHC is ~1000 times more critical than TEVATRON, HERA, RHIC Bc critical field Bc quench with fast loss of ~106-7 protons 8.3 T / 7 TeV QUENCH Tc critical temperature quench with fast loss of ~few 109 protons Tc 0.54 T / 450 GeV 1.9 K Temperature [K] 9 K

21 Quench levels The phase transition from the super-conducting to a normal conducting state is called a quench. Quenches are initiated by an energy in the order of few milliJoules Movement of the superconductor by several m (friction and heat dissipation). Beam losses. Cooling failures. .. Example of the energy (mJ/cm3) required to quench an LHC dipole magnet with an instantaneous loss. Steep energy dependence. Models are confirmed at 0.45 TeV.

22 Beam lifetime Consider a beam with a lifetime t :
Number of protons lost per second for different lifetimes (nominal intensity): t = 100 hours p/s t = 25 hours 4x109 p/s t = 1 hour p/s While ‘normal’ lifetimes will be in the range of hours (in collisions most of the protons are actually lost in the experiments !!), one has to anticipate short periods of low lifetimes, down to a few minutes !  To survive periods of low lifetime we must intercept the protons that are lost with very high efficiency before they can quench a magnet : collimation! Quench level ~ p

23 Collimation A 4-stage halo cleaning (collimation) system is installed to protect the LHC magnets from beam induced quenches. A cascade of more than 100 collimators is required to prevent the protons and their debris to reach the superconducting magnet coils. The collimators will also play an essential role for protection by intercepting the beams.  the collimators must reduce the energy load into the magnets due to particle lost from the beam to a level that does not quench the magnets. in front of the exp. Exp. Detectors Courtesy C. Bracco

24 Collimator settings at 7 TeV
At the LHC collimators are essential for machine operation as soon as we have more than a few % of the nominal beam intensity at injection ! The collimator opening corresponds roughly to the size of Spain ! Carbon jaw 1 mm Opening ~3-5 mm RF contact ‘fingers’

25 Collimation performance
Measurements of the collimation efficiency from beam loss maps confirms the excellent performance : > 99.9% efficiency ! Cleaning Momentum Cleaning IR2 Dump Protection IR5 IR8 IR1 Collimation team

26 Machine protection: magnets

27 LHC powering in sectors
To limit the stored energy within one electrical circuit, the LHC is powered by sectors. The main dipole circuits are split into 8 sectors to bring down the stored energy to ~1 GJ/sector. Each main sector (~2.9 km) includes 154 dipole magnets (powered by a single power converter) and 47 quadrupoles.  This also facilitates the commissioning that can be done sector by sector ! 5 4 6 DC Power feed LHC 3 DC Power 7 27 km Circumference Powering Sector 2 8 Sector 1

28 Powering from room temperature source…
6 kA power converter Water cooled 13 kA Copper cables ! Not superconducting !

29 Feedboxes (‘DFB’) : transition from Copper cable to super-conductor
…to the cryostat Feedboxes (‘DFB’) : transition from Copper cable to super-conductor Cooled Cu cables

30 Threshold of quench protection system (QPS)
Quench detection When part of a magnet quenches, the conductor becomes resistive, which can lead to excessive local energy deposition (tT rise !!) due to Ohmic losses. To protect the magnet: The quench must be detected: this is done by monitoring the voltage that appears over the coil (R > 0). The energy release is distributed over the entire magnet by force-quenching the coils using quench heaters (such that the entire magnet quenches !). The magnet current is switched off within << 1 second. 18/04/10 Example of the voltage signals over 5 quenching dipole magnets (beam induced at injection). Threshold of quench protection system (QPS)

31 Quench - discharge of the energy
Power Converter Discharge resistor Magnet 1 Magnet 2 Magnet 154 Magnet i Protection of the magnet after a quench: The quench is detected by measuring the voltage increase over coil. The energy is distributed in the magnet by force-quenching using quench heaters. The current in the quenched magnet decays in < 200 ms. The current flows through the bypass diode (triggered by the voltage increase over the magnet). The current of all other magnets is dischared into the dump resistors.

32 Dump resistors Those large air-cooled resistors can absorb the 1 GJ stored in the dipole magnets (they heat up to few hundred degrees Celsius).

33 Machine protection philosophy
Stored magnetic energy Stored beam energy Power Permit Beam Permit → Authorises power on → Cuts power off in case of fault → Authorises beam operation → Requests a beam dump in case of problems Collimators access RF Beam permit Experiments vacuum BLMs Warm Magnets Software interlocks Power permit Power Converters QPS Cryo

34 Beam interlock system Isn’t it a miracle that it works !
Over 20’000 signals enter the interlock system of the LHC that will send the beam into the dump block if any input signals a fault ! CCC Operator Buttons Safe Mach. Param. Software Interlocks LHC Devices SEQ Movable Devices Experiments BCM Beam Loss Experimental Magnets Collimation System Collimator Positions Environmental parameters BTV BTV screens Mirrors Timing Transverse Feedback Beam Aperture Kickers FBCM Lifetime Beam Dumping System Beam Interlock System Safe Beam Flag PIC essential + auxiliary circuits WIC QPS (several 1000) Power Converters ~1500 AUG UPS Power Converters Magnets FMCM Cryo OK RF System BLM BPM in IR6 Monitors aperture limits (some 100) Monitors in arcs (several 1000) Access System Doors EIS Vacuum System valves Access Safety Blocks RF Stoppers Injection BIS Timing System (Post Mortem) Isn’t it a miracle that it works !

35 Incident of September 19th 2008 & Consequences

36 Event sequence on Sept. 19th
Introduction: on September 10th when the first beam made it around the LHC, not all magnets had not been fully commissioned for 5 TeV. A few magnets were missing their last commissioning steps. The last steps were finished the week after Sept. 10th. Last commissioning step of the dipole circuit in sector 34 : ramp to 5.5 TeV. At ~5.1 TeV an electrical fault developed in the dipole bus bar (the bus bar is the cable carrying the current that connects all magnet of a circuit). Later traced to an anomalous resistance of 200 nW (should be 0.3 nW). An electrical arc developed which punctured the helium enclosure. Secondary arcs developed along the arc. Around 400 MJ were dissipated in the cold-mass and in electrical arcs. Large amounts of Helium were released into the insulating vacuum. In total 6 tons of He were released.

37 Pressure wave Pressure wave propagates in both directions along the magnets inside the insulating vacuum enclosure. Rapid pressure rise : Self actuating relief valves could not handle the pressure. designed for 2 kg He/s, incident ~ 20 kg/s. Large forces exerted on the vacuum barriers (every 2 cells). designed for a pressure of 1.5 bar, incident ~ 10 bar. Several quadrupoles displaced by up to ~50 cm. Connections to the cryogenic line damaged in some places. Beam vacuum to atmospheric pressure.

38 One of ~1700 bus-bar connections
Dipole busbar

39 Incident location Dipole bus bar

40 Collateral damage : displacements
Quadrupole-dipole interconnection Quadrupole support Main damage area ~ 700 metres. 39 out of 154 dipoles, 14 out of 47 quadrupole short straight sections (SSS) from the sector had to be moved to the surface for repair (16) or replacement (37).

41 Collateral damage : beam vacuum
The beam vacuum was affected over entire 2.7 km length of the arc. Clean Copper surface. Contamination with multi-layer magnet insulation debris. Contamination with sooth.  60% of the chambers  20% of the chambers

42 Quench - discharge of the energy
The bus-bar must carry the current for some minutes, through interconnections Power Converter Discharge resistor Magnet 1 Magnet 2 Magnet 154 Magnet i In case of a quench, the individual magnet is protected (quench protection and diode). Resistances are switched into the circuit: the energy is dissipated in the resistances (current decay time constant of 100 s). >> the bus-bar must carry the current until the energy is extracted !

43 Bus-bar joint 24’000 bus-bar joints in the LHC main circuits. 10’000 joints are at the interconnection between magnets. They are welded in the tunnel. Nominal joint resistance: 1.9 K nΩ 300K ~10 μΩ For the LHC to operate safely at a certain energy, there is a limit to maximum value of the joint resistance.

44 Joint quality The copper stabilizes the bus bar in the event of a cable quench (=bypass for the current while the energy is extracted from the circuit). Protection system in place in 2008 not sufficiently sensitive. A copper bus bar with reduced continuity coupled to a superconducting cable badly soldered to the stabilizer can lead to a serious incident. bus U-profile wedge Solder No solder X-ray of joint During repair work in the damaged sector, inspection of the joints revealed systematic voids caused by the welding procedure.

45 Normal interconnect, normal operation
Everything is at 1.9 Kelvin. Current passes through the superconducting cable. For 7 TeV : I = 11’800 A Magnet Magnet Helium bath copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable with about 12 mm2 copper current Interconnection joint (soldered) This illustration does not represent the real geometry

46 Normal interconnect, quench
Quench in adjacent magnet or in the bus-bar. Temperature increase above ~ 9 K. The superconductor becomes resistive. During the energy discharge the current passes for few minutes through the copper bus-bar. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable interconnection

47 Non-conform interconnect, normal operation
Interruption of copper stabiliser of the bus-bar. Superconducting cable at 1.9 K Current passes through superconductor. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable interconnection

48 Non-conform interconnect, quench.
Interruption of copper stabiliser. Superconducting cable temperature increase to above ~9 K and cable becomes resistive. Current cannot pass through copper and is forced to pass through superconductor during discharge. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable interconnection

49 Non-conform interconnect, quench.
The superconducting cable heats up because of the combination of high current and resistive cable. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable interconnection

50 Non-conform interconnect, quench.
Superconducting cable melts and breaks if the length of the superconductor not in contact with the bus bar exceeds a critical value and the current is high. Circuit is interrupted and an electrical arc is formed. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable interconnection Depending on ‘type’ of non-conformity, problems appear : at different current levels. under different conditions (magnet or bus bar quench etc).

51 September 19th hypothesis
Anomalous resistance at the joint heats up and finally quenches the joint – but quench remains very local. Current sidesteps into Copper that eventually melts because the electrical contact is not good enough. Magnet Magnet copper bus bar 280 mm2 copper bus bar 280 mm2 superconducting cable quench at the interconnection >> A new protection system will be installed this year to anticipate such incidents in the future: new Quench Protection System (‘nQPS’)

52 LHC repair and consolidation
14 quadrupole magnets replaced 39 dipole magnets replaced 204 electrical inter-connections repaired Over 4km of vacuum beam tube cleaned New longitudinal restraining system for 50 quadrupoles Almost 900 new helium pressure release ports 6500 new detectors and 250km cables for new Quench Protection System to protect busbar joints: nQPS Collateral damage mitigation

53 A glimpse in the future: the consolidated connection
6/16/2018 A glimpse in the future: the consolidated connection In the next long (> 1 year) shutdown all the connections will be re-done. Latest design: Better electrical contact Mechanical clamping Mechanical clamping (not present in Tevatron and Hera …) Courtesy F. Bertinelli

54 LHC energy target - way down
When Why All main magnets commissioned for 7TeV operation before installation Detraining found when hardware commissioning sectors in 2008 5 TeV poses no problem Difficult to exceed 6 TeV Machine wide investigations following S34 incident showed problem with joints Commissioning of new Quench Protection System (nQPS) 7 TeV Design 12 kA 5 TeV Summer 2008 Detraining 9 kA 3.5 TeV Late 2008 Joints 6 kA Spring 2009 1.18 TeV Nov. 2009 nQPS 2 kA 450 GeV

55 LHC energy target - way up
When What Train magnets 6.5 TeV is within reach 7 TeV will take time Repair joints Complete pressure relief system Commission nQPS system 7 TeV 2014 ? Training 6 TeV 2013 Joint repair 2011 3.5 TeV nQPS 2010 1.18 TeV 2009 450 GeV

56 Beam operation

57 Goals for 2009 2010 2011 Repair of Sector 34 1.18 TeV nQPS 6kA 3.5 TeV Isafe < I < 0.2 Inom β* ~ 2 m Ions ~ 0.2 Inom No Beam B Beam Ambitious goal for the run: collect 1 fm-1 of data/exp at 3.5 TeV/beam. To achieve this goal the LHC must operate in 2011 with L ~ 2×1032 Hz/cm2 ~ Tevatron Luminosity which requires ~700 bunches of 1011 p/bunch (stored energy of ~ 30 MJ – 10% of nominal) Mininum β* in various IP’s β*inj β*min IP1 / IP5 11 m 2 m IP2/IP8 10 m IP5-TOTEM 90 m Implications: Strict and clean machine setup. Machine protection systems at near nominal performance.

58 LHC schedule Proton run until November.
Lead ion setup and run November and Decenber.

59 2010 commissioning milestones
27th Feb First injection 28th Feb Both beams circulating 5th March Canonical two beam operation 8th March Collimation setup at 450 GeV 12th March Ramp to 1.18 TeV 15th - 18th March Technical stop – dipoles magnets good for 3.5 TeV 19th March Ramp to 3.5 TeV 30th March First 3.5 TeV collisions in all experiments (media event) 4th - 5th April 19h-long physics fill with b* 10/11 m - L ~ 1027 cm-2s-1 7th April b*squeeze to 2 m in IP1 and IP5 24th April 30h-long physics fill with b* of 2 m - L ~ 1.31028 cm-2s-1

60 LHC machine cycle 7 TeV 3.5 TeV 450 GeV collisions beam dump
energy ramp collisions 3.5 TeV 7 TeV start of the ramp Squeeze injection phase preparation and access 450 GeV

61 LHC cycle Ramp-down/pre-cycle: 1 ½ - 2 hours
Depending on initial conditions, the magnets must either be ramped down (3.5 TeV  injection) or cycled (from access). Injection: > 15 minutes Probe beam: low intensity bunch (≤ 1010 p) that must be first injected when a ring is empty (safety !). Used to verify that beam parameters are OK for higher intensity. Nominal bunch sequence follows when beam parameters have been adjusted. Ramp: 40 minutes Machine energy is increase at constant optics (b-function) from 450 to 3.5 TeV. For the moment the ramp rate is limited to ~1 GeV/s. Ramp rate to nominal value ~5 GeV/s in June >> ramp will become a lot faster! Squeeze: ~30 minutes Injection b* is larger (10 m in IR1/5, 11 m in IR2/8) because more aperture is needed to accommodate the larger beam emittance (triplet magnets). In the squeeze b* is reduced to its nominal physics value (presently 2 m in all IRs). This implies gradient changes of most quadrupoles in the straight sections and first part of the arc.

62 Duration will soon be reduced to ~ 20 minutes
Beam squeeze 11 m to 2 m Duration will soon be reduced to ~ 20 minutes 10 m to 2 m 30 min

63 How equal are the IPs? The b-function can be measured by exciting (shaking) the beams. After correction of optics errors, the residual error is in a band of around +- 20% (specification). >> b* may vary from IP to IP by up to 20% ! Example of optics errors along the ring for b* 2 m (beam1) Horizontal Vertical

64 LHC cycle : physics Stable beams: 10’s of hours and more…
Period with quiet running conditions for the experiments (with HV ON, etc). Beam tuning activity reduced to the minimum (to keep good lifetimes…). Collimators in fixed positions (they move during ramp and squeeze). Note however that abrupt beam loss can occur in any phase due to powering problems, cooling etc etc – even in stable beams. Experiments are protected by the collimators (shadowing), the LHC machine protection system and by their own protection system (BCM : Beam Condition Monitors). [1030 cm-2s-1]

65 Beam overlap Because the beams circulate most of the time in different vacuum chambers, they also see slightly different magnetic fields. >> no guarantee that they collide at the IP ! Small beam sizes !! To optimize the beam overlap (hor. and vert. planes) the beams are scanned across one another until the peak luminosity if found (typical +- 2 sigma). >> settings are quite reproducible – more experience needed.

66 Beam operation at 3.5 TeV Luminosity (head on case, no crossing angle) : The beam size s depends on b /b* and on beam emittance en: Everywhere in the ring the beam size scales with 1/g ~ 1/E. Aperture margins are reduced wrt 7 TeV ! The quench levels at 3.5 TeV are a factor ~10 higher wrt 7 TeV and the stored beam energy is lower: advantage in the early days.

67 >> overall factor ~8 Present operating conditions
Peak luminosity at 3.5 TeV A consequence of the small beam size at the IP (small b*) is a large beam size in the triplet magnets. The physical aperture in the triplet quadrupoles defines the minimum of b*. Limits b* to ~2 m at 3.5 TeV (instead of 0.5 m at 7 TeV) Beam size s* increase by: Factor 2 (‘naturally’ larger size) Factor ~2 (b* limit) Luminosity loss wrt 7 TeV of: Factor ~22 per plane (s*) >> overall factor ~8 for same beam intensity Lower limit on b* (with crossing angle) Present operating conditions (no crossing 2 m

68 Intensity increase plan
Stage N (protons) k Stored E (kJ) Peak L (Hz cm-2) 3 fat pilots 1.00E+10 3 17 1.34E+28 4 bunches 2.00E+10 4 44.8 7.63E+28 5.00E+10 112.0 4.77E+29 8 bunches 8 224.0 9.54E+29 4x4 bunches 16 448.0 1.91E+30 8x4 bunches 32 896.0 3.81E+30 43x43 43 1204.0 5.13E+30 8 trains of 6 b 8.00E+10 48 2150.4 1.33E+31 50 ns trains 96 4300.8 2.67E+31 Present phase Next step (coming days) Beams become rather dangerous Assumption: b* = 2 m nominal e To gain experience with the machine protection system, 2 weeks of running time (~10 fills, 40 h of physics) must be integrated before proceeding to the next step. Some steps require additional (machine protection) commissioning.

69 Performance estimate L  1032 cm-2s-1 If all goes well, we could reach
by November! 4 coll pairs 5e10 p/bch Weak bosons (W, Z) 4 coll pairs 2e10 p/bch b * 2m e10 p/bch charm, D’s, J/Psi b * 10m 1.1e10 p/bch Apr 23 November 7

70 Integrated luminosity projections
If maintain the high availability 100 pb-1 could be integrated until November Apr 23 Apr 23

71 LHC operation today So far LHC operation is amazingly stable and efficient (we are still in commissioning !!). But we are working with ‘tiny’ beams (on the nominal LHC scale). In physics at the moment: b* = 2 m at IPs s*  45 mm N  1.81010 p/bunch k = 2 bunches  1 colliding pair / IP L  1.31028 cm-2s-1 The next step in intensity is most likely: N  41010 p/bunch k = 2 bunches  1 colliding pair / IP L  6.81028 cm-2s-1 We have been able to collide bunches with nominal population (N = 1011) at 450 GeV: this is a good omen for 3.5 TeV (cross fingers…) We may be able to push luminosity faster than anticipated (L  N2)

72 To observe the LHC

73 Outlook The LHC beam commissioning has been progressing smoothly and rapidly so far – even we are sometimes surprised !! But the LHC remains a very complex machine, so far we operate under rather simple conditions. The problem of the LHC: to reach ‚interesting‘ luminosities we must store very dangerous beams at a very early stage of the commissioning. We have little operational experience. We are still consolidating beam control software, debugging systems... We must be sure that they are no unexpected flaws in the machine protection system (or totally unexpected situations). >> for this reason we increase the intensity/L in rather modest steps. Assuming there are no surprises, and once we have passed the main hurdle of the initial machine protection commissioning (soon !), progress should be faster: >> so far the target of 1031 – 1032 cm-2s-1 by November is within reach !

74 From darkness… …to light
Sept 2008 April 2010


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