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A Study on Aluminum Oxide (Al2O3) Insulator Deposited by Mist-Chemical Vapor Deposition based on atmospheric pressure Dong-Hyun Kim1,Hyun-Jun Jung1 and Jin-Seong Park1* 1Division of Materials Science and Engineering, Hanyang University, Seoul , Korea Corresponding author : hanyang.ac.kr Introduction Experiment Why using Aluminum oxide(AlOx) as insulator? Fabrication Method Aluminum oxide(AlOx) - Typical high-k material with high dielectric constant (~9.3) Excellent thermal stability, wide band gap energy of eV. In vacuum system such as ALD, tri-methyl aluminum(TMA) has been used for precursor →TMA properties; explosive and toxic In this study, Aluminum acetylacetonate (Al(acac)3) → eco-friendly(non-toxic), low cost material, soluble in aqueous solvent Synthesis of precursor solutions Precursor : Aluminum Acetylacetonate (Al(acac)3), 0.04 M, Aldrich) Solvent : DI Water + Acetone (ratio 9:1) Substrate : p++ - Si wafer Ultra sonicator Frequency : 1.6Mhz (Mist) Deposition Temperature : 250, 300, 350oC Al(acac)3 precursor What is Mist-Chemical Vapor Deposition? I-V Test Metal-Insulator-Metal Structure fabrication Electrode ITO by using a sputter (100nm) By-product Mist-CVD Process Schematic Solution Droplet (mist) Analysis of Thin film; ( AlOx on Si Substrate ) XPS (X-ray Photoelectron Spectroscopy) Chemical bonding state Capacitance(C)-Frequency(F) Dielectric property Current(I)- Voltage(V) Insulating property Thin film TGA (Thermogravimetric Analysis) Thermal behavior SE (Spectroscopic Ellipsometery) Growth behavior AFM (Atomic Force Microscopy) Surface Roughness Substrate Heater Rapid Deposition, Simple Process Large-Area Benefit ; Uniform Thin Film Deposition, Deposition + Heating Result & Discussion Thermal behavior : TGA-DSC Growth behavior: SE Surface Morphology : AFM (b) (a) 250 oC, RMS: 4.169nm 300 oC, RMS: 2.592nm 350 oC, RMS: 2.275nm (c) AlOx Solution TGA - Double step ■ ℃ : The evaporation of Solvent; Acetone, Water ■ ℃: Decomposition of Al(acac)3 DSC – Three endothermic peaks ■ 67℃ : The evaporation of solvents ■ 197oC : Melting point of Al(acac)3 ■ 267oC : Total weight loss 3D Topographical images (5㎛ ×5㎛) of the film surfaces ■ As the substrate temperature increases from 250 to 350 ℃ → the growth rate increases from 7.5 to 13.0 nm/min. ■ With the decrease of carbon, the refractive indices of the films increased upon calcination; as high as 1.64 (at 350 °C) ■ RMS (root-mean-square) : 350 ℃ < 300℃ < 250℃ ■ The surface roughness of film decrease with increasing temperature. ■ The film has smooth surface at high temperature having sufficient activation energy for diffusing of nuclei and clusters Chemical bonding state : XPS Dielectric Properties :Capacitance-Frequency Insulating property: Current-Voltage Mist Si SiO2 SiO2 Si Si SiO2 ■ Capacitance measurements were conducted at 250 – 350oC were measured to be 22.6, 41.3, 52.3 pF/cm2, respectively. ■ The dielectric constant (κ) of the AlOx film → From 2.64 (250oC) to 7.03 (350oC) ■ The more convert of hydroxyl groups to oxide lattices at high temperature. → The decrease of M-OH states increase the dielectric constant of AlOx films. ■ The peaks designated O1 : Metal-oxygen bond (at eV) O2 : Metal- hydroxide bond (at eV ) ■ The Al precursor is not completely oxidized at low temperature ■ O1 peak →Enlarge, O2 peak → Reduce As the higher temperature, leading to compose Al-O frameworks ■ The sufficient insulation characteristics of the AlOx films was enhanced with increasing growth temperature ■ Due to the decomposition of metal precursor and the denser formation of Al-O frameworks at high temperature → Insulating properties was enhanced Conclusion Contact The AlOx (Mist-CVD) thin films were fabricated as gate insulator via facile, low cost, eco-friendly ‘aqueous solution’. With the increase of the growth temperature, dielectric properties are enhanced due to decomposition of Al precursor and denser formation of Al-O. The superior insulating property of AlOx deposited at 350 °C was measured to be 8.3×10−10 (A/cm2) at a 6 (MV/cm) and 9 (MV/cm). These performance characteristics clearly exceed those reported for any other solution-processed Aluminum oxide dielectric. Prof. Jin-Seong Park Division of Materials Science and Engineering, Hanyang University, Seoul , Korea This work supported by the Industry technology R&D program of MOTIE/KEIT [ , Development of mechanical UI device core technology for small and medium-sized flexible display] and the MOTIE (Ministry of Trade, Industry & Energy) (# ) and KDRC (Korea Display Research Corporation)
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