1. The Key Fob Materials and Processes Show what you Know!
Name:
Class:
By the end of this unit you will be able to:
Health and Safety
Understand when to wear PPE (Personal Protective Equipment).
Identify and understand common health and safety symbols.
Identify the importance of safety when using workshop tools and machines.
Materials and Processes
Demonstrate an understanding and the main features of plastics.
Know how to join plastics together and finish the edges of plastic
Identify and use tools in the workshop (files, pillar drill, bandfacer and polisher).
Show what you Know!
Question 1
What are files used for in the workshop?
____________________________________________________________________
Question 2
Why do we use plastics instead of other materials like wood and metal?
Question 3
If you want to put a hole in a piece of plastic, what machine might you use?
____________________________

2. BEFORE entering the workshop
KF 1.1
BEFORE entering the workshop
Connect the sentence with the answer.
I do this to stop me from getting tangled up in machines
Remove all jewellery
I don’t want to saw my hair off!
Tuck my clothes in
My Pandora bracelet costs a lot.
I should behave and be positive/confident
The workshop machines look scary
Tie long hair back
KF 1.2
WHEN in the workshop
Connect the sentence with the answer.
I don’t want to get my shirt dirty.
Wear eye protectors
A pirate may look cool but I want to keep both of my eyes!
Only one student at a machine at any time
I don’t need a hand when using a machine
Wear an apron
That looks complicated
Ask the teacher
KF 1.3
Opps, I’ve had an accident!
Connect the sentence with the answer.
I’ve cut my finger
Run it under water for 10mins
I’ve burnt my finger
Wash it out (don’t rub it)
I think I’ve something in my eye?
Sit down and tell a friend
I feel faint
Report ALL accidents

3. Hazard Signs Safe Condition Signs Safety Signs Harmful/Irritant Danger
KF 2.1
Safety Signs
Use your ICT skills to find out the safety signs for each of the following.
Harmful/Irritant
Danger
Electrical
Corrosive
Toxic
Explosive
Flammable
Hazard Signs
Safe Condition Signs
First Aid
Eye Wash
Emergency Cut Off
Face Protector

4. Safety using Tools and Machines.
KF 3.1
Safety using Tools and Machines.
You are a Health and Safety Inspector and you have walked unto this site.
How many risks and hazards can you see? Circle/highlight them.
I can see a total of ________ risks and hazards.
KF 3.2
You are the teacher!
How many risks and hazards
can you see in this picture?
Circle/highlight them.
I can see a total of ________ risks and hazards.

5. How challenged do you feel when completing this page?
KF 4.1
Plastics
Use your ICT skills to find out about the two main types of plastic.
Thermoplastics are _________________________________________________________________
_________________________________________________________________________________
Thermosetting plastics are ___________________________________________________________
The difference between the two are ___________________________________________________
Can you split the following plastics into the two groups below
Thermosetting Plastic Thermoplastic
Melamine
Polyester
Acrylic
PVC
Nylon
Epoxy Resin
Urea Formaldehyde
Rigid Polystyrene
How challenged do you feel when completing this page? 10

6. Key Fob Concepts Pillar Drill
KF 5.1
Key Fob Concepts
Design 5 key fob shapes, render each one and name them. BE CREATIVE
KF 5.2
Pillar Drill
The pillar drill makes __________ in materials.
It can drill into W_______, M________ & P____________
A pillar drill is better than a cordless drill because;
_____________________________________________

7. 1 2 3 4 5 Gluing plastics Finishing the edges of plastics
KF 6.1
Gluing plastics
Illustrate (draw) the processes for gluing plastics together
Scratch the sides you want to glue
Clean the sides to ensure no dust
Apply tensol cement evenly
Clamp the plastic using a vice
KF 6.2
Finishing the edges of plastics
Name and describe the processes for finishing plastics below.
Show what you know!
Why should you only file on the push stroke? ___________________________________________
When polishing, why should you only use the bottom half of the mop?
_________________________________________________________________________________
Can you name the 3 different file types we have? _____________, ____________, _____________ 1 2 3 4 5
Name of Process
Description

8. Photo of finished product
BC 7.1
Marking for Improvement
What skills have you acquired during this project? (e.g. filing the edges of plastic)
_____________________________________________________________________________________
Name one thing you liked about the project and one thing you did not like about the project
Liked ____________________________________________________________________________________
Did not like _______________________________________________________________________________
No.
Manufacturing Criteria
Mark
Score 1
Plastic is glued using Tensol Cement 5 2
I’m happy with my design 3
The edges of the plastic are finished 10 4
The hole is drilled and key ring attached
Photo of finished product
Teacher Comment:
Teacher Signature:
_________________________
Total Mark