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Dr. Avin Mathew CTO MIMOSA amathew@mimosa.org
Using ISDDs Dr. Avin Mathew CTO MIMOSA
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Estimated Benefits of Interoperability
5% reduction in equipment capital costs From internal study of a large owner/operator in conjunction with its EPCs and suppliers 8% total project capital cost, 14% reduction in project schedule, 5-15% reduction in annual maintenance cost Studies from CII and NIST
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Fiatech O&M Information Needs Survey
Survey of ten process industry companies Equipment Specifications Instrument Datasheets High value to operations 70% As delivered 43% With manipulation 57% High value to maintenance 90% 100% 44% 50% 66%
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Fiatech O&M Information Needs Survey
Six out of nine companies claimed that 50% or less of information required by O&M was in an immediate usable form Primary driver for O&M "evergreen" data maintenance is safety and regulatory requirements
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Where are Equipment Datasheets used?
Engineering / Design Capture engineering design requirements Simulation and testing Metric by which to measure project completeness Procurement RFQ and bid tabulation from supplier responses Capture supplier model characteristics
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Where are Equipment Datasheets used?
Completions / Commissioning / Startup Capture as-built asset characteristics Configuration of MES / Control Systems Instrumentation calibration Operations Set points for alarms and alerts Process simulation and optimization Maintenance Compare against supplier product data sheet for make/model matchup Instrument calibration Input to reliability modelling Decommissioning / Disposal Regulatory requirements for sale?
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Pre-populate datasheets from previous phases (e.g. design basis)
Align engineering terminology across teams using industry RDLs as a base Automate technical comparison of vendor offerings; determine if RFQ responses fall within distribution of RFI responses Matchup requirements against product datasheets from equipment suppliers Select project specific templates from ISDDs for structured data entry by engineers Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Start-up Operate / Maintain Decommission / Dispose Handover machine-interpretable datasheets for immediate loading into engineering master data system to compare against the physical asset and configuring O&M systems Determine design % completeness by analyzing filled in datasheet properties required by equipment type for each phase Pre-populate datasheets from previous phases (e.g. design basis) as engineers choose equipment to design
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Use Case Structured Data Exchange
Avoid transcribing data at each stage Reduce long-term operational cost Improve data quality Improve time to market Owner/Operators </> XML CCOM </> XML CCOM EPCs Suppliers </> XML CCOM
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Use Case Convert Semi-structured to Structured Data
Continue using existing data entry work process using spreadsheets Make actionable / structured data easily consumable API Instances </> XML ASME Instances CCOM Instances Convert ISA Instances Linear Instances PIP Instances </> XML ISDDs
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Use Case Generate Linear Data Sheet Templates
Tailor template according to stage Ensure consistent experience and validation Structured data is easily consumable </> XML ISDDs Generate Linear Templates Project Characteristics (applicability, constraints current stage)
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Extensible ISDDs
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Maturity Model
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Dr. Avin Mathew CTO MIMOSA amathew@mimosa.org
Using ISDDs Dr. Avin Mathew CTO MIMOSA
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