1. PowerFlex® 520-Series AC Drives
Portfolio Overview
Component Drives Business
10 May, 2016

2. Portfolio Management Portfolio Positioning Segmentation
Component Drives (PowerFlex 4M, PowerFlex 520-Series)
Scalable platform for wide range of OEM applications
0.2 – 22 kW
Compact
PowerFlex 753
General Purpose Automation Drives for integrated and stand alone applications
1 – 250 kW
Standard
Simple, scalable applications for Stand-alone / Connected Components (Micro Logix / 800) / Mid-range (CMX) – PF4 series and upcoming PF520 series
General applications lead with the PF753. For Fan & Pump applications considering the cost pressure and power range using PF400
High Performance and Complex applications – PF755
PowerFlex 755
High performance platform for complex applications and coordinated drive systems
1 - 1,500 kW
Premium

3. Compact Market Product Positioning Three Product Lines
Connected Components
Mid-Range Offering
PowerFlex 527
Integrated Motion
30 Hp
Communication: Embedded Dual Port Ethernet/IP
Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety
Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, Permanent Magnet Motor*
Incremental Encoder Option
Removable terminal blocks
Programmed via integrated motion instructions
PowerFlex 525
30 Hp
Standard USB connectivity
Comms: Embedded DSI + Single port EtherNet/IP
Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
Safety: Embedded Safe Torque Off SIL2/PLd
Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, Permanent Magnet Motor
Incremental Encoder Option
AppView & CustomView Application Configuration
CCW Programming Software
Value
PowerFlex 523
30 Hp
Standard USB connectivity
Comms: Embedded DSI
Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
Motor Control options: V/Hz, SVC, Economizer SVC
AppView & CustomView Application Configuration
CCW Programming Software
* Future Firmware Release
Performance / Functionality
PowerFlex 520 Series: Common Attributes
Innovative Design
Simplified Configuration
Modularity design
Common Power Module
Smallest clearance requirement
Zero-stack
Extreme ambient temperatures
Simplified programming
QuickView HIM
Seamless integration into Logix with add-on profiles for Studio 5000

4. PowerFlex 520-Series AC Drives
The next generation of Allen-Bradley PowerFlex compact drives
Provides ultimate flexibility for stand alone to integrated applications
Features are unmatched in the market place today with a wide range of motor control and many standard features
Installation flexibility and simplified configuration
Designed to help customers
save money
maximize system performance
reduce time to design
deliver machines
So excited to give you this presentation in final preparations for the launch of this next generation Allen Bradley PowerFlex drive. This drive was Inspired and designed customers like you And You all are actually the first customers to see this drive and I hope that you will be as excited about applying this to your machines as I am.
Cover bullets
Power range: 0.4…22 kW / (0.5…30 HP)
Voltage range from 100 to 600V

5. PowerFlex 520-Series AC Drives
The Next Generation of Powerful Performance. Flexible Control.
Compact Easy to Use Innovative Design
LEARN MORE ABOUT. . .
Today’s PowerFlex 750-Series drives offers more application flexibility and allows customers to be more connected to their operations optimizing their productivity
PowerFlex 523
PowerFlex 525
PowerFlex 527

6. Compact Market Product Positioning Three Product Lines
Connected Components
Mid-Range Offering
PowerFlex 527
Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC).
Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network.
PowerFlex 525
Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety.
Value
PowerFlex 523
Ideal for standalone machines that require cost-effective motor control.
Ease of installation with HIM, Application programming groups and Software Tools
Performance / Functionality
PowerFlex 520-Series
The Next Generation of Powerful Performance. Flexible Control.

7. PowerFlex 520-Series AC Drives PowerFlex 523 Overview
The PowerFlex 523 AC drive is ideal for standalone machines and designed to help reduce configuration and installation time and costs
Control for standalone machines
Greater installation flexibility
Use standard USB for upload/download drive configuration
Ease of configuration with HIM, application programming groups and software tools
PowerFlex 523 AC drives provide the power, control, flexibility and features suitable for a wide array of applications – ideal for systems ranging from standalone machines to simple system integration
Power Ratings:
V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp
V: 0.4 to 2.2 kW / 0.5 to 20 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
Power Ratings:
V: kW / Hp
V: kW / Hp
V: kW / Hp
V: kW / Hp

8. PowerFlex 520-Series AC Drives PowerFlex 523 Summary
Power Ratings
Input / Output
V: kW / Hp
5DI (4 programmable), 1AI, 1RO (Form C)
V: kW / Hp
V: kW / Hp
Other Features
V: kW / Hp
7th IGBT braking, PID, Common DC Bus, ½ Line Voltage operation
Motor Control Performance
Fiber features: Traverse and P-Jump, PointStop™ position control
V/Hz, SVC, Economizer SVC
Communications
Multi-drive connectivity
Embedded DSI
Data Links: 8 (4 in, 4 out)
Optional dual-port card for EtherNet/IP supporting ring topologies and DLR functionality
Global Standard
UL, cUL. CE, C-Tick, RoHS, GOST-R, KCC, REACH, ACS 156
Other optional cards for DeviceNet™ and Profibus DP available
Ideal for standalone and simple machine builders

9. PowerFlex 520-Series AC Drives PowerFlex 523
Power ratings of kW / Hp in global voltage classes of 120, 240, 480 and 600 volts. Available in four frame sizes (A, B, C and D).
Volts per hertz, sensorless vector control and Economizer mode in sensorless vector control to meet a wide range of applications.
An embedded DSI port comes standard. With a communication adapter card, PowerFlex 523 AC drives support multi-drive networking, connecting up to fi ve PowerFlex AC drives on one node.
• 5 digital inputs (24V DC, 4 programmable)
• 1 analog input (unipolar voltage or current)
• 1 relay (form C)

10. PowerFlex 520-Series AC Drives PowerFlex 525 Overview
Power, control, flexibility and features for a wide range of applications
Ideal for standalone machines and simple system integration
Unique modular design
Seamless integration into Logix control architectures
Built-in port for EtherNet/IP and Safe Torque- off standard
Easy to use configuration tools
Flexible installation and motor control options, including permanent magnet motor control
Power Ratings:
V: kW / Hp
V: kW / Hp
V: kW / Hp
V: kW / Hp

11. PowerFlex 520-Series AC Drives PowerFlex 525 Summary
Power Ratings
Embedded Safety
V: kW / Hp
Safe Torque-Off SIL2/PLd
V: kW / Hp
Input / Output
V: kW / Hp
7DI (6 programmable), 2AI, 2DO, 1AO, 2RO (1 Form A & 1 Form B)
V: kW / Hp
Motor Control Performance
Other Features
V/Hz, SVC, Economizer SVC
7th IGBT braking, 2PID, Common DC Bus, ½ Line Voltage operation
Closed loop velocity vector control
Permanent magnet motor control
Positioning
Fiber features: Traverse and P-Jump, PointStop™ position control
Closed loop feedback allows positioning capability
Multi-drive connectivity
Communications
Data links: 8 (4 in, 4 out)
Global Standard
Embedded DSI and single port EtherNet/IP
Optional dual port card for EtherNet/IP supporting ring topology & DLR functionality
UL, cUL. CE, C-Tick, RoHS, GOST-R, KCC, REACH, Marine (Lloyds), ATEX, TUV, Semi-F47, ACS 156
Optional cards for DeviceNet, Profibus
Ideal for machines needing more control options and system integration

12. PowerFlex 520-Series AC Drives PowerFlex 525
Power ratings of kW / Hp in global voltage classes of 120, 240, 480 and 600 volts. Available in five frame sizes (A, B, C, D and E).
Volts per hertz, sensorless vector control, closed loop velocity vector control and permanent magnet motor control to meet a wide range of applications.
An embedded port for EtherNet/IP supports seamless integration into the Logix environment and EtherNet/IP networks
An embedded DSI port supports multi-drive networking, connecting up to five PowerFlex AC drives on one node.
• 7 digital inputs (24V DC, 6 programmable)
• 2 analog inputs (1 bipolar voltage, 1 current)
• 2 digital outputs
• 1 analog output (1 unipolar voltage or current)
• 2 relays (1 form A relay & 1 form B relay; 24V DC, 120V AC, 240V AC)
Embedded Safe Torque Off can help to protect personnel.

13. PowerFlex 520-Series AC Drives PowerFlex 527 Overview
First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions
Ideal VFD to complement machines already using Kinetix servo drives
Common Studio 5000 configuration and programming experience saves start up time, and delivers a coordinated and synchronized machine
Built-in dual-port Ethernet
Features Integrated Safety — controller based safety delivered via EtherNet/IP
PowerFlex 523 AC drives provide the power, control, flexibility and features suitable for a wide array of applications – ideal for systems ranging from standalone machines to simple system integration
Power Ratings:
V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp
V: 0.4 to 2.2 kW / 0.5 to 20 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
Power Ratings:
V: kW / Hp
V: kW / Hp
V: kW / Hp
V: kW / Hp

14. PowerFlex 520-Series AC Drives PowerFlex 527 Summary
Power Ratings
Input / Output
V: kW / Hp
4 DI (4 programmable), 2 DO, 2 AI, 1AO, 2 Relay (1 form A, 1 form B)
V: kW / Hp
V: kW / Hp
Energy Saving
V: kW / Hp
CIP Energy - Energy sensing capability
Motor Control Performance
Other Features
V/Hz, SVC, Closed loop velocity vector control
Studio 5000 exclusively – Drive is programmed via integrated motion instructions
Positioning
Closed loop feedback allows positioning capability
Global Standard
Communications
UL, cUL, CE, C-Tick, RoHS, GOST-R, KCC, REACH, Marine (Lloyds), ATEX, TUV, Semi- F47, ACS 156
Embedded dual port EtherNet/IP
Embedded Safety
Built-in Hardwired Safe Torque-Off SIL3/PLe, Cat 3
Built-in Network Safe Torque-Off SIL3/PLe, Cat 3
Offers Premier Integration Experience with Logix Controller, Servo Drive and AC Drive

15. PowerFlex 520-Series AC Drives PowerFlex 527
HIM
Multi-lingual LCD display with QuickView scrolling text
Safety – SIL3/PLe
Integrated Safety for safety over EtherNet/IP and embedded Safe Torque-Off for hardwired safety
Terminal Blocks Removable terminal blocks ease installation
The 527 has the same foot print, and control and power module foot print. You’ll find the differences with the HIM, and when you take the cover off the options that you now have.
Removable terminal blocks feature applied to PF 527 based on feedback from the PF 527. Current PF 525 design doesn’t allow space for this currently.
Control & Programming
Configure, control, and monitor PowerFlex drives in a single control platform
Communications
Built-in dual port EtherNet/IP

16. PowerFlex 520-Series AC Drives Common Attributes
Modular Design
Flexible Installation
Removable control module helps speed installation
Requires only 50mm (1.96 in) space for top and bottom
One control module supports entire power range
Horizontal mounting
Zero Stacking up to 45oC (113oF)
No size penalty when adding option cards
Din rail mounting for frames A, B and C and high ambient temperature up to 70oC (158oF)
Ease of Programming
Studio 5000™ Logix Designer: AOPs & ADC
Multiple EMC filtering options
Connected Component Workbench software (PowerFlex 523 and 525 only)
Embedded EMC filtering at 1ph 200V & 3ph 400V class
Dedicated application parameter groups (PowerFlex 523 and 525 only)
Optional external EMC filtering for longer cable length
MainsFree™ programming
Robustness
Energy Saving
Allow -15% / +10% input voltage
Reduce energy costs with Economizer control mode
Conformal Coating to 3C2 specification (Chemical Gases only)
Global Voltages
100V, 200V, 400V, 600V
Ideal for standalone and simple-to-standard machine builders and simple system integration

17. PowerFlex® 520-Series AC Drives