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Mark Lewis Sustainable Fiber Technologies March 26, 2015

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Presentation on theme: "Mark Lewis Sustainable Fiber Technologies March 26, 2015"— Presentation transcript:

1 Mark Lewis Sustainable Fiber Technologies March 26, 2015
Analytical Fiber Comparisons Alternative Pulp Fibers Derived from the Phoenix Process Mark Lewis Sustainable Fiber Technologies March 26, 2015

2 North American Biomass Potential

3 Commercial Operations
Two new mills due to start up in 2016 Wheat Straw Columbia Pulp in Eastern WA 2nd Proprietary Currently

4 Columbia Pulp 400 tpd

5 Types of Fiber Wheat Straw Bagasse Miscanthus Bamboo Arundo donax

6 Data Presented PFI Data Commercial Evaluation Samples

7 PFI Refiner Curves TAPPI T-248 Standard for Market Pulp Evaluations

8 Fiber Length WAFL (mm) Alfalfa 0.87 Arundo 1.41 Bagasse 1.01 Bamboo
WAFL (mm) Alfalfa 0.87 Arundo 1.41 Bagasse 1.01 Bamboo 1.39 Miscanthus 1.05 Wheat 1.13 Aspen 0.8 Maple 0.6 Spruce 2.6

9 Wheat Straw SEM

10 Bagasse SEM

11 Arundo Photomicrograph

12 Washed Whole Stalk PFI Revs Density Tear Index Burst Index Tensile Index Freeness (g/cc) (mN/(m2/g)) (Kpa*m2/g) (Nm/g) (mls) 0.514 4.99 1.66 30.5 510 250 0.598 3.63 2.3 48.7 320 500 0.661 3.44 2.76 45.4 160 750 0.719 2.68 3.49 52.1 90 Depithed Washed 0.566 5.43 2.48 38.8 595 0.610 4.67 3.03 48.9 410 0.638 4.35 3.87 62.1 265 0.643 3.97 3.95 57.8 180

13 Freeness (CSF) Columbia Straw Pulp 554 443 270 142 SAPPI NBHK (Somerset) 582 408 303 182 SAPPI Birch 616 522 419 209 SAPPI Aspen 492 397 351 320 Sappi Maple 431 393 356 330 Tensile Index 31.8 48.0 70.7 62.8 34.3 89.8 114.3 131.3 15.9 52.7 67.2 81.5 19.5 36.2 42.6 44.4 17.4 26.2 29.7 34.6 Burst Index 1.7 2.5 3.5 3.9 0.6 3.4 4.6 6.2 3.2 4.4 5.8 0.7 1.8 2.3 1.1 1.4 Tear Index 6.6 5.2 4.9 8.4 9.3 8.9 12.7 11.4 10.2 3.7 6.4 7.2 7.3 4.3 5.1

14 Freeness (CSF) Wheat Straw Pulp 554 443 270 142 Bagasse 595 410 265 180 Bamboo 616 422 209 Arundo 650 425 280 205 Miscanthus 605 255 170 SAPPI Aspen 492 397 351 320 Sappi Maple 431 393 356 330 Tear Index 6.6 5.8 5.2 4.9 5.4 4.7 4.4 4 4.8 5.5 5.1 5 6.2 5.02 4.1 3.7 6.4 7.2 7.3 2.5 4.3

15 Freeness (CSF) Wheat Straw Pulp 554 443 270 142 Bagasse 595 410 265 180 Bamboo 616 422 209 Arundo 650 425 280 205 Miscanthus 605 255 170 SAPPI Aspen 492 397 351 320 Sappi Maple 431 393 356 330 Burst Index 1.7 2.5 3.5 3.9 2.4 3.0 3.8 0.6 3.2 4.4 4.8 1.2 3 4.6 5 3.3 3.7 0.7 1.8 2.3 1.1 1.4

16 Freeness (CSF) Wheat Straw Pulp 554 443 270 142 Bagasse 595 410 265 180 Bamboo 616 422 209 Arundo 650 425 280 205 Miscanthus 605 255 170 SAPPI Aspen 492 397 351 320 Sappi Maple 431 393 356 330 Tensile Index 31.8 48.0 70.7 62.8 38.8 48.9 62.1 51.8 28.5 52.7 67.2 71.5 32.5 53.1 70.3 75.2 32.2 38.5 48.2 51.5 19.5 36.2 42.6 44.4 17.4 26.2 29.7 34.6

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22 Arundo vs. Hardwood

23 Conclusions Nonwood Fibers have a hardwood type fiber length
Strengths are generally superior to hardwood When substituting wheat straw for OCC there is an increase in both Burst and Short Span Compression Wheat straw offers superior stiffness compared with other nonwood fibers The Phoenix Process offers companies an Bioregional approach for nonwood fiber usage


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