1. Add 2 Zinc Stations + Tank Relayout Need to confirm the space with PTI
Capacity Up Plating 3
Add 2 Zinc Stations + Tank Relayout
Transfer Rinse
Degreasing
Rinsing 2
Rinsing 1
Pickling 2
Pickling 1
Rinsing 3
Ultrasonic Rinse 1
Plating 4
Plating 3
Plating 2
Plating 1
Rinsing 4
Chromating
Airblow
Hot Water Rinsing
Drying 1
Drying 2
Drying 3
Cooling 1
Cooling 2
Cooling 3
Accumulator 1
Accumulator 2
Accumulator 3
Accumulator 4
Accumulator 5
Accumulator 6
Accumulator 7
Accumulator 8
Accumulator 9
Accumulator 10
Accumulator 11
Accumulator 12
Loading-unloading
Rinsing 5
Plating 6
PLating 5
Before
After
Improvement :Add 2 Zinc Stations
Dipping time 900”
CT Before
= (900”+60”)/(4station x 4unit)
= 60”/unit
Capacity Before
= 3600”/60”
= 60units/hr
CT After
= (900”+60”)/(6station x 4unit)
= 40”unit
Capacity After
= 3600”/40”
= 90units/hr 1
How To
Move Drying oven southward (to the right in the layout)
Modify oven ducting + cooling ducting
Modify program from 12 accumulator 10
Move Chromating tank to oven side and install addtional 1 rinsing tank
Put Zinc tank and rinsing 4 tank
Install zinc tank equipment
5&6 4
2&3
Need to confirm the space with PTI

2. Add 2 Zinc Stations + Tank Relayout
Capacity Up Plating 3
Add 2 Zinc Stations + Tank Relayout
Activty
Lead Time
Investment Estimation
Move and cut 2 Accumulator
2 days stop (weekend) -
Move Cooling ↑
Move Drying
Modify Drying ducting Rp
Modify program Accumulator 12 => 10
Move Chormating tank to Drying side
Instal Single Rinsing tank after Chromating (ex AAIJ)
Take Out Double Rinse tank
Put Plating tank 5&6 Rp
Put Single Rinse tank after Plating (ex AAIJ)
Install Plating tank connection Rp
Install 4 Vblock, busbar, 6 Titanium basket ingot
(take from Plating 6) Rp
Install piping, nozzle , 4 pumps
5 days – normal working day
Wiring and Programming
Chemical make up
Trial

3. Additional 2 Zinc Station Plating 3
Add 2 Zinc Stations + Tank Relayout
Transfer Rinse
Degreasing
Rinsing 2
Rinsing 1
Pickling 2
Pickling 1
Rinsing 3
Ultrasonic Rinse 1
Plating 4
Plating 3
Plating 2
Plating 1
Rinsing 4
Chromating
Airblow
Hot Water Rinsing
Drying 1
Drying 2
Drying 3
Cooling 1
Cooling 2
Cooling 3
Accumulator 1
Accumulator 2
Accumulator 3
Accumulator 4
Accumulator 5
Accumulator 6
Accumulator 7
Accumulator 8
Accumulator 9
Accumulator 10
Accumulator 11
Accumulator 12
Loading-unloading
Rinsing 5
CT Before : 30”/u = 60u/h
Improvements :
Relayout Oven, Cooling, Hot water , Chromating
Balancing 4 transporters program
Before
Transfer Rinse
Degreasing
Rinsing 2
Rinsing 1
Pickling 2
Pickling 1
Rinsing 3
Ultrasonic Rinse 1
Plating 4
Plating 3
Plating 2
Plating 1
Chromating
Airblow
Hot Water Rinsing
Drying 1
Drying 2
Drying 3
Cooling 1
Cooling 2
Cooling 3
Accumulator 1
Accumulator 2
Accumulator 3
Accumulator 4
Accumulator 5
Accumulator 6
Accumulator 7
Accumulator 8
Accumulator 9
Accumulator 10
Loading-unloading
Rinsing 4
Rinsing 5
Plating 6
PLating 5
CT after : 20.65”/u = 80u/h
After