1. Report to：
Overhaul Plating

2. Overhaul Plating 1 - 2017 Background
Base frame is corroded, already partially broken (Safety)
Repetitive problems in Transporter 2
Unclean area below plating tank
Water flooding to outside plating line
Scope of Work
Dismantle + Reinstall Plating tanks
Replace Steel base tank with Concrete base tank + FRP coating
Replace Transporter 2
Check and replace Mechanical and Electrical parts
Construct water gutter and embankment
Cleaning Plating area, Repainting + recoating Plating frame, Repainting inner wall
Cleaning Scrubber and ducting
Overhaul Cost
Civil work IDR
(concrete base, gutter, embankment, floor coating)
Machine Overhaul IDR
(Dismantle+reinstall, mechanical+electrical parts)
Grand total IDR

3. Overhaul Plating 1 - 2017 General Schedule Activity Feb ruary March
April
May
Jun
Jul W1 W2 W3 W4 W5
W 2
W 3
W 4
W 1
Line checking
Design base tank
Quotation
EA/PP/PO
Move Production to Plating 6
Dismantling tanks
Civil works
Overhaull
Instalation
Trial running
SOP
Ramadhan
month

4. Overhaul Plating 1 - 2017 Rust Base Tank Photos Overhaul Benefit
Reduce line stop due to broken frame and other problem,also lengthen machine life time.
Eliminate safety issues : broken frame leads to tank falling and acid chemical pour over the floor.
Improve cleanliness and tidyness (2S). Additionalfloor leveling (slope), embankment and gutter to ensure the water on the floor can flow to the pit.