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Warehouse Management.

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Presentation on theme: "Warehouse Management."— Presentation transcript:

1 Warehouse Management

2 WM Warehouse Management
WM Overview Shelf-life expiration date Storage bin management Phys. inv. WM Warehouse Management Inventory control What tasks does the SAP Warehouse Management system accomplish? Management of complex warehouse structures with various types of storage areas (high rack random storage, block storage, fixed bin storage, and so on) within one or several plants down to the storage bin level. Processing of all stock movements such as goods receipts, goods issues, stock transfers using stock placement and stock removal strategies, also taking the characteristics of the individual materials into account. This feature includes the consideration of materials with a shelf-life expiration date. Support during inventory of storage bins. The control of information transfers between the WM system and automated warehouses. Warehouse control Warehouse movements

3 WM Overview - Interface to other systems
Inventory Management Production supply WM Warehouse Management Remote data processing Delivery processing The Warehouse Management system is interfaced to other SAP system modules that provide the following functions: All goods movements in the WM system affect data posted in the Inventory Management system. The supply of materials in connection with the Production Planning system. The processing of deliveries in conjunction with the SD Shipping system. The handling of inventory samples in connection with the Quality Management system. The processing of transfer requirements and transfer orders using hand-held terminals. Quality Management

4 Warehouse Structure in the System
Storage type 902 GR area Storage type 001 Good receipt High rack storage Storage type 004 Block storage Storage type 910 GI area Storage type 005 Possible representation of the physical structure in the Warehouse Management system: The entire warehouse structure is managed under a warehouse number. The various storage areas are defined as storage types that are differentiated according to their organizational and technical characteristics. Examples: - GR area - picking area with fixed storage bins - high rack storage area with random picking - block storage area with rows of the same material Goods issue Picking area

5 Storage Bins and Quants
Bin type High bins Lower bins Storage section Fast-moving items Slow-moving items Within each storage type the individual storage bins are defined. A storage bin is the smallest geographical or organizational unit (also called "coordinate") that can be addressed by the system. Example: (aisle 02, stack 04, level 09) Storage bins are identified by a bin type. Example: Bin type P1 for high bins Storage bins are organizationally grouped into storage sections. Example: Section 001 for fast-moving items The existence of a material in a bin is defined as a quant. In bins designated for single-material storage, only one quant may be stored in the storage bin. In bins designated for mixed storage, different materials (or batches) may be stored in the storage bin. The material quantity in a quant can be increased by an addition to existing stock. A specific type of palletization or container (for example, wire box or Europallet) for a quant is designated by the storage unit type (SUT) (for example, WB, E1). Only storage units of a particular SUT are allowed to be stored in a particular bin type.

6 Warehouse (complex) number
WM-System Hierarchy Warehouse (complex) number Storage type Storage bin Quant Quants are Material / Batch defined by: Stock category Special stock Plant Storage unit number

7 The Warehouse Structure in the IM System
Plants 0001 0002 0001 0002 0001 0002 0003 Storage locations In an Inventory Management system without Warehouse Management, the various warehouses are defined as storage locations. Example: Plant Storage location High rack storage 0002 Block storage The stock quantities are managed in cumulative form at the storage location level.

8 Possible Structure with the WM System (1)
Example 1 Plants 0001 0002 Storage locations 0088 0088 Warehouse number 001 Warehouse number 002 001 002 001 002 003 Storage types All warehouses that are managed under one warehouse number with the Warehouse Management system are grouped together per plant in one storage location (for example, 0088). The storage location of a plant is assigned to a warehouse number in which the various storage areas are defined as storage types.

9 Possible Structure with the WM System (2)
Example 2 Plants 0001 0002 0088 0001 Storage locations 0088 Warehouse number 001 002 003 004 Storage types It is possible to manage warehouse areas from different plants or different company codes under one warehouse number. Warehouse areas (that is, storage types) that are not managed by the Warehouse Management system are defined in the Inventory Management system as storage locations (for example, storage location 0001).

10 Nuove strutture organizzative nel magazzino
Area appront. 3 Porta 1 Porta 4 Area appront. 4 Porta 2 Area Area prelievo 1 Area appront. 5 appront. 1 Area prelievo 2 Porta 5 Area appront. 6 Area prelievo 3 Area appront. 7 Porta 3 Area Area appront. 8 Porta 6 appront. 2 Area appront. 9 R Porta 7

11 Master Data Warehouse Material Warehouse Structure Material
General data Data/warehouse no. Data/storage type Hazardous material data Warehouse number Storage type Storage bins The master data of the Warehouse Management system is divided into: warehouse data (for example, capacity, fire-containment sections) material data (for example, weight, hazardous material data, palletization instructions). The characteristics of the warehouses and the materials are taken into consideration for all stock movements.

12 Storage Bin Data Warehouse no.: 001 Storage type 001
Section Capacity Storage bin type Blocking indicator Inventory Quant data Material identification Stock quantity GR date Inventory Each storage bin is defined in the system by a master record. The master record contains the following information: the characteristics of the bin (storage section, storage bin type, max. weight, blocking indicators). You create this data manually when you create the master record. bin usage and inventory information (number of quants, weight used, data of the last movement, inventory data, blocking indicators). This data is automatically maintained by the system during a stock movement. Whenever a storage bin becomes occupied, the system creates a quant that contains the following data: storage bin identification material identification (material number, plant, batch, stock category, special stock) movement data (for example, GR date) stock quantities (total, available, currently in transfer for stock placement or stock removal) inventory data blocking indicators

13 Material Data General Data Material number Description Weight
Standard unit of measure Order unit of measure Hazardous material number . Plant-Specific Data Warehouse No.-Specific Data Requirements planning data Issue unit of measure Batch check requirement . WM unit of measure Storage section indicator Storage type indicator Storage unit quantity . Storage Type-Specific Data Fixed bin Control quantity Replenishment quantity Max./min. per storage bin . The material data relevant for the Warehouse Management system is grouped as follows: general material data plant-specific data data specific to the warehouse number data specific to the storage type

14 Units of Measure Base unit of measure Piece
Alternative UoM in the plant (Issue/Order/Sales unit) 4 12 48 Carton Warehouse management Pallet quantity Alternative unit of measure The Warehouse Management system uses the following units of measure: the base unit of measure (or stockkeeping unit), which is the basis for inventory management and evaluation. Quantities in alternative units of measure are always converted to the base unit of measure using the conversion factor. the alternative unit of measure for inventory management (unit of issue), purchasing (order unit), and sales (sales unit). These units of measure are defined at plant level. alternative units of measure specific to the warehouse number WM unit of measure palletization instructions (storage unit type) Box Palletization


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