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Reports Managers Can Run To Maintain Productivity & Competitiveness
Presented By: Al Steven & Danny Brashear
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What Are We Going To Cover
Which reports do Managers need Why do we need the reports When to run the reports Plan ahead for the reports Set goals with your reports Run the reports Share your results
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Which Reports Do Managers Need
113 – Equipment Usage Report 609 – Troubleshooting Report Meter Usage (5.69 only) 119 – Parent/Child Relationship Report 125 – Equipment Cost Exception Report (5.69 only) 130 – Mileage Exception Report 131 – Equipment Without PM Information 205 – Orders Not Received 229 – Parts Inventory Turns Report 301 – Technician Accountability 304 – Deferred Maintenance Report 309 – Downtime Detail Report
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Which Reports Do Managers Need
311 – Active Work Order By Shop 314 – Possible Comeback Report 315 – PM Labor Percentage Report 318 – Technicians Efficiency Report 321 – Average Repair Time & Cost 326 – Scheduled vs. Non-Scheduled Repairs 330 – Technician Productivity Percentage Report 331 – Technician Cost to Labor Dollar Comparison Report 332 – Fleet Availability Summary 334 – TWS Review Report 406 – Equipment Without Fuel Transactions (5.69 only)
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113 Equipment Usage Report
What information does this report produce Average usage in mileage per vehicle and department Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly
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113 Equipment Usage Report
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113 Parameters
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113 Equipment Usage Report
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113 Equipment Usage Report
Why do I need this report Find the average usage per department Move vehicles around to even out the usage Identify high usage vehicles Are you UnderFleeted or UnderFleeted When do I need to run the report Monthly and annually Who do I share the results with All your staff Customers so they can move the under utilized vehicle around
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609 Troubleshooting Report
What information does this report produce Duplicate equipment UIDs More than a single fuel meter set on one piece of equipment Invalid seconds posted in the ETodayMeter Invalid setup on CPM table codes Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report As needed
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609 Troubleshooting Report
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609 Parameters
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609 Troubleshooting Report
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609 Troubleshooting Report
Why do I need this report Get a list of error found When do I need to run the report As needed when any of the other reports fail, (113, 113S, 130, 150 and 150S) Who do I share the results with N/A
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119 Parent/Child Relationship Report
What information does this report produce List of equipment with a parent/child connection Attachment status Displays different shop and/or company in red Displays billing codes for each Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or Yearly
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119 Parent/Child Relationship Report
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119 Parameters
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119 Parent/Child Relationship Report
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119 Parent/Child Relationship Report
Why do I need this report See which equipment has parent/child set up See attachment status Which child has a different shop and/or company Compare possible different billing codes When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
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125 Equipment Cost Exception Report
What information does this report produce Old equipment that might be driving my cost per class up Average cost and age per class Who should run this Shop Floor Manager and/or Fleet Manager How often do I look at this report Yearly
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125 Equipment Cost Exception Report
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125 Parameters
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125 Equipment Cost Exception Report
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125 Equipment Cost Exception Report
Why do I need this report To find old equipment that might be driving my cost per class up Find my average cost and age per class Reduce the average cost by class Do I have good class codes When do I need to run the report Yearly After you replace equipment within that class range Who do I share the results with Your customers to get replaced All your staff
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130 Mileage Exception Report
What information does this report produce High & low usage based on mileage You must set up the EEP codes first Possible errors in meter reading entry from fuel interface or work orders Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly
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130 Mileage Exception Report
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130 Parameters
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130 Mileage Exception Report / Error
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Set Up The EEP Codes
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130 Mileage Exception Report
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130 Mileage Exception Report
Why do I need this report Find those low and/or high usage vehicles Move vehicles around to even out the usage Find vehicles that are always high usage and make sure the PM schedule is set according to manufacturers recommendations for warranty purposes Identify possible meter entry errors When do I need to run the report Monthly and annually Who do I share the results with All your staff Customers so they can move the under utilized vehicle around
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131 Equipment Without PM Information
What information does this report produce List of equipment with no PM schedule Sorted by equipment **Note** If the equipment ever had a PM set up and performed, it will not be listed on this report Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Yearly to make sure that all your new equipment that require a PM is set up
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131 Equipment Without PM Information
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131 Parameters
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131 Equipment Without PM Information
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131 Equipment Without PM Information
Why do I need this report See a list of equipment with no PM set up When do I need to run the report Yearly to make sure that all your new equipment that require a PM is set up Who do I share the results with Shop Supervisors and/or Parts Manager
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205 Orders Not Received Report
What information does this report produce List of parts that are outstanding List of back ordered parts List of parts ordered for a Work Order and/or Technician Who ordered the parts Order number and PO number Who should run the report Parts Manager How often should I run the report Daily and/or weekly
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205 Orders Not Received Report
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205 Parameters
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205 Orders Not Received Report
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205 Orders Not Received Report
Why do I need this report See a list of outstanding parts orders for: Stock Open Work Orders / Technician See any parts that are on backorder Pinpoint downtime holdup Pinpoint slow vendor response Find parts on order causing them not to show up on my auto order When do I need to run the report Daily and/or weekly Who do I share the results with Parts room staff and Shop Supervisors
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229 Parts Inventory Turns Report
What information does this report produce Only includes stocked parts in ‘A’ active status Report will include 365 days from the starting date you entered List parts that you may need to stock more of Locate parts that you may need to reduce the amount of inventory Provides an overview of your Part’s Room efficiency Who should run the report Parts Manager How often should I run the report Quarterly
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229 Parts Inventory Turns Report
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229 Parameters
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229 Parts Inventory Turns Report
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229 Parts Inventory Turns Report
Why do I need this report Find parts that you need to stock more of Locate parts that you may need to reduce the amount of inventory Provide an overview of your Part’s Room efficiency Set an average turn goal and monitor that goal Start off with 4-6 turns per year When do I need to run the report Quarterly Who do I share the results with All your staff
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301 Technician Accountability
What information does this report produce A bar graph to display the difference in labor hours per Technician Direct vs. indirect labor hours Hours logged onto a WO vs. available hours available Who should run the report Shop Floor Manager How often should I run the report Weekly and/or monthly
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301 Technician Accountability
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301S Parameters
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301S Technician Accountability
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301 Technician Accountability
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301 Technicians Accountability
Why do we need this report To provide direct vs. indirect labor hours Provide # of jobs completed When to run the report Weekly or monthly Share your results Set standards for your shop and display the results for your Techs to review and give them a goal to shoot for
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304 Deferred Repairs What are deferred repairs How do I manage them
Outstanding repairs or issues for an asset Sticky note or reminder Service Bulletin How do I manage them Monitor the Deferred list weekly Work with your customers to schedule Schedule the vehicles to come in Who should manage them Your main front line staff member such as a Service Writer or Shop Supervisor
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304 Deferred Maintenance Report
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304 Parameters
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304 Deferred Maintenance Report
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Shop Floor Manager
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SFM Note
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304 Deferred Maintenance Why do we need this report When do we run it
To track all outstanding repairs or issues Replace all those sticky notes Use as a reminder When do we run it Weekly Share the information With key staff, Parts Manager, Shop Supervisors, Lead Technicians & Customers
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309 Downtime Report What information does this report produce
Shows amount of time as downtime vs. non-downtime or undefined time per department Ability to drill down into each department Who should run this Shop Floor Manager and/or Fleet Manager How often do I look at this report Monthly and/or quarterly
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309 Downtime Report
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309 Parameters
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309 Downtime Report
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309 Downtime Summary Report
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309 Downtime Report Why do I need this report
Monitor your customers downtime per department Provide information to change your process to decrease the downtime for your customers Show your customers how well you are doing If the vehicles are available over 90% of the time, that’s good When do I need to run the report Monthly or quarterly Every time you change a process that may decrease downtime to your customer Who do I share the results with Your customers All your staff Set goals to meet
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311 Active Work Orders Why Active Work Orders Who should track these
Current or Outstanding work for your shop How long as that equipment been here Minimize your down time Who should track these Shop Supervisor and/or Lead Technicians How often do I look at them Daily & at the beginning of a work shift
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311 Active Work Orders By Shop
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311 Parameters
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311 Active Work Orders By Shop
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Open Work Orders
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WO Search Results
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Open Work Orders What about other Work Order Statuses
Waiting on Parts Waiting on Technician Waiting on Shop Space Waiting on Vendor repair Waiting on approval Are these important to know Will they help you justify more Technicians More Shop space Additional support staff
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311 Active Work Orders Why do we need the report
To schedule your daily work load Keep your work flow moving Minimize your down time Why are the work orders open, who is holding that work order up, admin, customer, vendor, etc. When to run the report Beginning of each shift Share the results With all Supervisors, Service Writers, Parts Personal and Lead Technicians
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314 Possible Comeback Report
What information does this report produce Possible repeat repairs Possibility of more than one WO open at a time on the same equipment Possible part failure Possible misuse of vehicle Possible wrong vehicle for the job Who should track these Shop Floor Manager or Shop Superintendent How often do I look at this report Monthly
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314 Possible Comeback Report
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314 Parameter
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314 Possible Comeback Report
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314 Possible Comebacks Why do I need this report
To minimize repeat repairs caused by Part failure Lack of Technical knowledge (in house or vendors) Misuse of equipment When do I need to run the report Monthly Who do I share the results with All Shop Supervisors, Shop Floor Managers, Parts Manger and Lead Technicians Customers with abused equipment
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315 PM Labor Percentage Report
What information does this report produce Provides the PM repairs vs. Non-PM repairs Provides the PM cost vs. Non-PM cost Who should run this Who ever is in charge of your PM program How often do I look at this report Monthly to monitor your PM process to insure that you have a good percentage balance between PM and Non-PM
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315 PM Labor Percentage Report
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315 Parameters
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315 PM Labor Percentage Report
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315 PM Labor Percentage Report
Why do I need this report Monitor your PM program You’re shooting for a 80% PM versus 20% Non-PM When do I need to run the report Monthly or quarterly Who do I share the results with All staff members Set a yearly goal and monitor the progress Share the progress during staff meetings
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318 Technician Efficiency Report
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318 Parameters
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318 Technician Efficiency Report
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How To Set Up Your RLS Codes
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Set Your RLS Codes
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Where To Start How do I start? Where do I start?
First you need to know your average time spent on each job Next you need history Where do I start? Run the 321 Average Repair Time & Cost Report Use the report to set your new RLS codes You can also use these numbers to compare your staff of Technicians against the industry standard
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321 Average Repair Time & Cost
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321 Parameters
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321 Average Repair Time & Cost
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318 Technicians Efficiency Report
What information does this report produce Shows the difference between direct and in-direct labor hours Gives the number of jobs preformed When to run the report Run this report monthly to compare your Technicians with each other Share your results With all your staff and set goals to increase the efficiency within your shop
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326 Scheduled vs. Non-Scheduled Repairs
What information does this report produce Difference or a breakdown of scheduled vs. non-scheduled repairs done on the fleet Who should run this Shop Floor Manager and/or Shop Superintendent How often do I look at this report Monthly
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326 Scheduled vs. Non-Scheduled Repairs
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326 Parameters
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326 Scheduled vs. Non-Scheduled Repairs
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326 Scheduled vs. Non-Scheduled Repairs
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326 Scheduled vs. Non-Scheduled Repairs
Why do I need this report Monitor how proactive each of your shops are Shoot for 80% scheduled vs. 20% non-scheduled When do I need to run the report Monthly or quarterly Who do I share the results with All staff Set achievable goals for each shop and monitor the progress for each Share during your all staff meetings
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330 Technician Productivity Percentage
What information does this report produce Shows both billed labor hours and paid hours Shows labor cost per Technician Shows direct and indirect labor Shows total productivity per Technician Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or yearly
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330 Technician Productivity Percentage
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330 Parameters
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330 Tech. Productivity % With Indirect
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330 Tech. Productivity % Without Indirect
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330 Technician Productivity Percentage
Why do I need this report See the productivity based on working hours Run with and without indirect labor Compare one Technician to another When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
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331 Technician Cost to Labor Comparison
What information does this report produce Total labor cost vs. paid dollars per Technician Measures productivity in dollars Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or Yearly
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331 Technician Cost to Labor Comparison
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331 Parameters
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331 Technician Cost to Labor Comparison
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331 Technician Cost to Labor Comparison
Why do I need this report Compare the amount of salary you pay Technicians to the amount of billable work order dollars earned Pinpoint need for labor rate adjustments Measures productivity in dollars Shows inconsistencies in work billed When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
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332 Fleet Availability Summary
What information does this report produce Shows the downtime percentage vs. availability percentage department Number of hours available to the department Who should run this Shop Floor Manager and/or Shop Superintendent How often do I look at this report Monthly and/or quarterly
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332 Fleet Availability Summary
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332 Parameters
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332 Fleet Availability Report
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332 Fleet Availability Report
Why do I need this report To show your customer what good job you’re doing maintaining their fleet and still providing them with a high percentage of availability Helps to determine if your customer is UnderFleeted or possible OverFleeted When do I need to run the report Monthly or quarterly Who do I share the results with Your customers All your staff
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334 TWS Review Report What information does this report produce
List of daily activity per Technician for direct and indirect labor Shows any time listed as over time Total break down per Technician Complete list of repairs per transaction Amount of time per repair Who should run the report Shop Floor Manager How often should I run the report Weekly and/or monthly
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334 TWS Review Report
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334 TWS Review Report
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334 TWS Review Report
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334 TWS Review Report Why do I need this report
See the number of billable hours vs. non-billable hours per Technician Display daily active per Technician When do I need to run the report Weekly and/or monthly Who do I share the results with Each Technician and Shop Supervisor
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406 Equipment Without Fuel Transactions
What information does this report produce Possible low usage vehicles Vehicles with no fuel transactions within the time frame you selected Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report As needed
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406 Equipment Without Fuel Transactions
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406 Parameters
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406 Equipment Without Fuel Transactions
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406 Equipment Without Fuel Transactions
Why do I need this report To locate vehicles with no fuel transactions Identify possible under utilized vehicles Identify inaccurate information found for “Card Sharers” for fuel usage, MPG, CPM calculations When do I need to run the report Yearly As needed to find vehicle with no fuel transactions Who do I share the results with Shop Supervisors and Managers
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Reports Information Website
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Re Cap Plan ahead for the reports by making sure that all codes are completed correctly Take the time to run the reports Set standards and/or goals for your shop to achieve as a team Share your reports so everyone knows what you’re checking and why Reward your high achievers
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Thank you for attending
Questions? Thank you for attending
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CCG/FASTER – Trust us to be there
Contact Information CCG/FASTER – Trust us to be there Al Steven, MCSE, A+, NET+ Technical Support Specialist toll-free: fax: Danny R. Brashear, CEM Fleet Services direct: toll-free: fax:
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