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PLET 370 Benton Lewis, Ben McElhaney, Luke Miller
Pad Printing PLET 370 Benton Lewis, Ben McElhaney, Luke Miller
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Overview Pad Printing is a decorating technique
Commonly used for printing small letters or logos Very useful in many markets
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Outline I. Background II. Equipment & Technologies III. Process
IV. Advantages V. Disadvantages VI. Applications
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Pad Printing Background
Also known as ©Tampo Printing Dates back over 200 years in Switzerland, Germany Compared to screen printing, ink jet marking, hot stamping, and ink stamping
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Equipment & Technologies
Transfer Pad Generally made from soft silicon rubber Tip should never contact graphic Pad should not compress > 1/3 of thickness Cliché Made of steel or polymer (typically nylon) Artwork critical; photoengraved into cliché Normal detail ” deep
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Equipment Cont’d Ink Part Fixture Doctor Blade
Most cured by evaporation Extremely high pigmentation levels Polyolefins and Thermosets need pretreated Part Fixture Steel or plastic Parallel to cliché, held firmly Doctor Blade Wipes cliché, use minimum amount of pressure
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Process Ink Flooding Pad Wetting Head Stroke
-Cliché is flooded with ink Pad Wetting -The pad is pressed down into the ink Head Stroke -Pad is lifted
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Process Continued Ink Deposition Pad Release
-Pad is pressed onto the part Pad Release -pad is lifted away
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Process Cont. Degreasing molded parts -clean with organic solvent
Surface treatment -corona discharge etc. Ink curing process -thermal curing -UV curing
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Advantages Variety of geometries and surface finishes
Works on most materials Wet on wet capabilities Very fine detail -widths to .003” Permanent decoration Multi-color process Low pressures required
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Disadvantages Some materials difficult to decorate Cost of waste
Large graphics difficult to print Cannot print in confined areas
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Applications Cell phones Alarm clocks Shower heads
Anything with small lettering or graphics
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