1. INTENSIVE COOLING INSTALLATION

2. Intensive Cooling Installation

3. Function & objectives
Constant core temperatures regardless of product diameter
Direct packaging after the cooling process
Safe process control
Reduction of process times
Decreasing weight loss
Fast cooling for less contamination

4. Basic data Processes Showering
Cold air cooling (approx. +1°C air temperature)
Cooking (cooking facility available as an option)
Products
Packed products
Products in natural casing
Big caliber products
2 rows of products lying one above the other or trolleys with many layers
Presstower

5. Benefits Summary of benefits Top energy efficiency
Absolute consistency in processes & products
Captivating quality
Outstanding hygiene
Summary of benefits

6. Benefits Top energy efficiency
Highly-insulated chamber with 82 mm-thick chamber elements insulated with CFC-free hard polyurethane foam reduces heat loss by up to 40 % compared to walls insulated with rockwool
A high rate of air circulation with a cooling capacity of 13 kW per trolley results in very short throughput times, enabling the products to go straight to packing. The number of areas, cooling chambers and smoking products required can thus be reduced
Significant water saving as a result of environmentally-friendly ice-water shower in the refrigeration circuit with water cooler, filter and collecting tank. The ice-water shower is available as an option
Rapid cooling times guarantee reduced loss of water and therefore of weight
Top energy efficiency

7. Benefits Absolute consistency in processes & products
The tried and tested air change flap system achieves dynamic air circulation which generates the same qualities as conventional horizontal flow systems even on products which are lying flat. This means the installation can be used for products which are both lying and hanging
Rapid, even cooling leads to shorter process times and thus to a higher product throughput rate
Weight losses are reduced compared to conventional installations as a result of dynamic air flow around the product
Absolute consistency in processes & products

8. Lying & hanging products
Flexibility, individuality & absolute consistency

9. Benefits Captivating quality
The installation can be dismantled and can thus be used in a different location
82 mm-thick walls achieve a stable construction
Captivating quality

10. Benefits Outstanding hygiene
Minimal cleaning effort for cooling areas, smoke trolleys and accessories
Small window of opportunity for bacteria, as the critical temperature range of +40 °C to +15 °C is passed through quickly
The central air-conditioning unit provides ideal conditions for simple cleaning
Optional components such as a sterilization facility and fresh air filter improve hygiene
Combined cooling with cold air and water increases cooling rates, as a higher rate of cold transmission is achieved
Outstanding hygiene

11. Chamber elements
82 mm-thick chamber elements insulated with CFC-free The base of the chamber is shaped like a tray
Hard polyurethane foam

12. Design
Chamber design
single-row
two-row

13. Air flow
Dynamic circulation to achieve great consistency

14. Process scheme

15. Options Different options for individual design Cooking facility
Cold water circulation system
Door variants
Fully automatic CIP System
Automatic floor conveyor
Automatic conveying of suspended trolleys
Type of cooling medium (ammonia, Freon or glycol)
Central Managing and Documentation System (LDS)
Ethernet connection
Different options for individual design

16. Cold water circulation system
An energy-saving recycling system for packed products in water-impermeable casings, in which cold shower water is conditioned and returned to the process
The system is not suitable for
Cooking processes
Open products
Using low drains
Energy saving solution

17. Cold water circulation system - Cleaning
Pipework (rinsing)
Tank (manual, lance)
Chamber (automatic cleaning possible)
Hygienic solution

18. Door variants Fully-automatic rising/falling door Rolling doors
Transit design
An automatic door opener ensures that the chamber is ventilated after the process and that water drains out of the installation chamber

19. Automatic conveying of suspended trolleys
As an alternative option to the automatic conveying of floor running trolleys, we also offer automatic conveying of suspended trolleys