1. FAIR ACCELERATORS
Peter Spiller
EMMI workshop 1

2. The FAIR Start Version (Modules 0-3)
SIS100
Modul 1
CBM,
APPA
Modul 2
Super-FRS
Modul 3
Antiproton-target, CR, p-Linac, HESR

3. Preparation of FAIR Construction Side
Civil construction and procurement of major accelerator components and series has started

4. Major Accelerator Procurements Started

5. Integrated Project Tools
Definition of a frame schedule for the subprojects and the major procurements.
Setting-up of a MS project based, detailed time schedule for each machine and work
package.
Definition of work package leaders.
Goal: Meeting the official milestones „building readiness“ for all components needed for
the comissioning with beam. For SIS100 and HEBT primary beam lines: 2016.
Planning and estimate of (human resources) and the cross support of the project devisions
Identification of (time) critical components (long lead items) and setting of priorities.
Consideration of interconnection and links of the subprojects.
Integration of budget profiles.
Final goal: Tool for the follow-up of the subprojects, the busget flow and the resource
management.

6. Building Readiness BOE Facility
No major staging possible. Installation basically in parallel. Requires an optimized logistics- and installation planning and a strongly parallel commissioning of devices (without beam). 6

7. Project Frame Schedule SIS100
All major contracts closed for building and infrastructure
All contracts closed for major component
All major component series Production started
Building and infrastructure ready for assembly
All components ready for installation (incl. testing)
Assembly and alignment finished
Building and infrastructure ready for commissioning
Commissioning without beam finished
Dipoles modules -
Q1/2012
Q4/2013
Q2/2016
Q1/2017
Inst.&Align.=Q3/2017
Q4/2017
Quadrupole modules
Q2/2013
Q4/2014
Q2/2017
Inst.&Align.=Q4/2017
Rf systems
Q1/2013
Magnet testing
dipole modules
Q2/2014
Q3/2016
PS: Q1/2017
quadrupole modules
PS: Q2/2017
Stringtest
Q1/2015

8. Focusing on the Construction of FAIR: Restructuring of GSI

9. WBS of the Accelerator Subproject

10. Link Existing (Accelerator) Facility
Upgrade and preparation of the injector chain for the FAIR booster operation
(High current sources, UNILAC and SIS18)
Civil Construction Measures:
Modifications in the transfer channel for linking the proton linac.
Modifications in the HEBT system for linking the FAIR HEBT system.
Upgrade of the shielding of SIS18 and other radio protection issues
Set-up of a new main control room (probably in a FAIR building)
Shut down of the GSI accelerators and interruption of machine operation.

11. 02.01.2017 reactivation accelerator tests LPH 2-5
2012
2013
2014
2015
2016
2017
2018
feasibility study
approval letter
Z-building method
service break
VOF-proceedings
reactivation accelerator tests
LPH 2-5
technical approval-design-and implementation plan
acceptance
radiation protection related to building law
LPH 6-7
public tendering for award of construction contracts
construction FAIR- accelerator
envision concept HKR
adjustment of hard- and software
test run
LPH 8-9
construction phase HKR + SIS18
FAIR construction project completion structural works PLinac (bldg.20)
regulatory proceedings
constructional realization proceedings
Plinac
assembly
processes of principals and users
tunnel 101
assembly

12. Preparing the Injector Chain – UNILAC upgrade
Exchange of 35 years old Alverez accelerator
With modern interdigital H-type structures
Higher intensities  28 GHz ECRIS
SIS 18 upgrade
Fast ramping, enhanced intensity
per pulse
Increase of injection acceptance
Improvement of lifetime for low-charged U-ions
Increase of beam-intensity per time due to reduction of SIS18- cycle time
UNILAC upgrade
High power (high intensity),
short pulses
Increase of beam brilliance (Beam current / emittance)
Increase of transported beam currents
Improvements of high current beam diagnostics / operation

13. Preparing the Injector Chain - SIS18 Upgrade
Scrapers and NEG coating for pressure stabilization
Injection system for low charged state heavy ions
Charge separator for higher intensity and high quality beams
h=2 acceleration cavity for faster ramping
Power grid connection
The SIS18upgrade program: Booster operation with intermediate charge state heavy ions

14. SIS18 Intensity Status – FAIR Reference Ion

15. System Design - DMU/Integration
SIS100

16. System Design - DMU/Integration Status
Super-FRS
HEBT CR

17. Status of Major Procurements
Status Procurements:
SIS100 dipole modules: contract signed, FDR completed, preseries magnet in production
SIS100 quadrupole modules preseries (including all components): Detailed design(at GSI) and specifications close to be completed
SIS100 quadrupole module series: Tendering process of module design running
Power converter upgrade for s.c. magnet test stand (20 kA): in production
High current HTS current leads (for test stand and option for series): type 1 in production
Sc. wire (all s.c. SIS100 magnets): ordered
SIS100 dipole magnet chambers: contract signed – production running
SIS18 h=2 acceleration cavity: Test of first module in January, installation in May Remaining procurements in Q1 2013
SIS18 main dipole power converter upgrade: Contract signed – production running
SIS18 correction coils PC: production running
Main specifications (long lead items)
SIS100 acceleration system: spec completed (transfered to FAIR) – tendering in preparation
SIS100 bunch compression systems: specs. completed – procurement in preparation
HEBT nc magnets (incl. chambers and support) batch 1: specifications completed (transferred to FAIR) inkind contract in preparation – UHV system components signed
HEBT nc magnets batch 2 and 3: specification almost completed
SIS100 dipole series test stands cryogenics plant and local cryogenics: contract singned
Next main goal: Completion of design and specifications for the preseries SIS100 quadrupole module, including all components until end of March
Completion of Specifications for local cryogenics components

18. S.C. Magnet Testing SIS100 dipole units will be tested at GSI
SIS100 quadrupole units potentially tested at JINR
Super-FRS magnets potentially tested at CERN
Since the testing is strongly linked to the magnet production – all missing decisions must be taken soon.
For the SIS100 dipole testing and the SIS100 string test, an existing large building plus annex buildings are prepared. SIS300 magnet testing has been considered as later option.
Major procurements are launched (e.g. cryogenic plant and feed boxes)

19. Upgrade GSI Magnet Teststand
20 kA upgrade of the test facility at GSI in preparation
Power converter upgrade contracted
New HTS current leads contracted

20. Interaction with Civil Engineering
Room specific data (temperature tolerance, humidity..)
Cable data for cable routing and cable trays
Component data (in the supply areas)
Planning of suppy areas in detail
Full integration of infrastructure and collision checks
Input for radioprotection/shielding design
Next civil construction milestones in 2013:
Construction of building pillars
Preparation of construction side 20 20

21. SIS300 System Design (not part of Module 0-3)
Major improvements of the lattice/optics design in 2012.
Significantly improved performance of slow extraction at high energies
by means of a new sextupole arrangement
Open System Design Issues:
Slow extraction of large emittance beams, e.g. low energy beams, stretcher mode
Is transverse coupling an option to reduce the horizontal beam size ?
Operation with low charge state beams with major ionization beam loss.
Is protection of the magnets in the extraction straight possible ?
Is the amount of ionization beam loss in the arcs low enough to avoid quenching ?

22. SIS300–SIS100 Synergies of Components
Identical Components
RF acceleration system, LLRF atc.
Beam position monitor and electronics
Components which are almost identical and can be adapted
Residual gas profile monitor
Main HTS current leads and local (corrector) current leads
Profile grids and electronics
Scintillators and cameras
CWTs
Electrostatic septa and HV power supply
Q-kicker and pulse power supply
Schottky pick-up with electronics
Beam transformers
Components with equal technology but with major differences
RF KO and BTF exciter
New components
S.c. magnetic septum magnet
S.c dipole and quadrupole moduls, incl cable and coil and incl. correction magnets
Local cryogenics system (concept equal)
Bypass lines, connection boxes, cold links etc.
Relaxed Requirements
Vacuum chambers and cooling

23. SIS300 Dipole Magnet (INFN)
Full length curved, fast ramped s.c. SIS300 dipole magnet
Preparation for testing at LASA
Curved winding of a collared low loss cable

24. Results of SIS300 Dipole Magnet Testing
The SIS-300 model magnet DISCORAP reached the nominal current with only one training quench.
The magnet has been operated in pulsed regime, up to dB0/dt = 0.7 T/s (the upper limit of the station).
The magnet has demonstrated to work in fast ramp rate up to the ultimate field (B0=4.5 T) with some limitations.
The main evident limitation is that the maximum variation of field allowed ΔB0=1.5 T - 2 T for fast ramp rate, independently by the final field or to the sign of the ramp.
Preliminary results show that the losses are very low (at least a factor 2 below the estimated value, even if the region at the nominal ramp rate has not been already explored).

25. SIS300 Magnets – CRISP Program
Development and manufacturing of an upgraded collared coil of a SIS300 type dipole with
An enhanced 2d-coil block design to minimize field errors
A better design of the coil ends, also to reduce field errors
A new low loss conductor (Bruker EST wire)
A full (second) magnet could be build if additional money is available

26. SIS300 Magnets – 2nd Generation s.c. Dipole
Wire
INFN money
CERN
EU-money:
Cable production
Tests on insulation scheme
INFN
EU-money:
Modify Coil design
Provide Material for
Collars,
End spacers,
Coil wedges,
Coil protection sheaths.
GSI
EU-money:
Project coordination
Cable
Manpower costs
ARD money
Materials
ASG
Drawings of coil
Manufacturing drawings (for end spacers, wedges, tools etc.)
Assembly of tools
Construction of coils
Assembly of collared coil
Q.A. and tests

27. SIS300 Quadrupole Magnet (IHEP)

28. Results of Quadrupole Testing at IHEP
Two SIS300 quadrupole prototypes were manufactured and successfully tested. The nominal central gradient of 45 T/m with ramp rate of 10 T/m/s was produced by a single - layer coil at 6.25 kA current.
8.7 and 9.4 kА critical current (40 and 50 % current margin) were reached in 1st and 2nd prototypes.
The critical current of the quadrupoles was higher than 8.5 kA up to 5 kA/s (36 T/m/s, 2.8 T/s) ramp rate.
Hysteresis AC losses of the second prototype is lower than the first that by factor 1.5 up to 3 kA current and 1.06 at 5 kA.
The lower harmonic components of the quadrupole magnetic field at 3 kA current were less than 2×10-4 which is an acceptable level.

29. SIS300 Magnet – S.c. Steerer Magnet (IHEP)

30. HEBT 300
Supply area in building 17.1 with current lead boxes and cryogenics distribution system
HEBT 300 in building 4
Cryogenics distribution system HEBT 300

31. Summary:
GSI has strengthend the project activities by a major restructuring and focusing of the resources
Production of SIS100 and HEBT components has been started
The goal is commissioning of SIS100 and primary beam lines in Q
Prototypes and R&D models for the main lattice elements of SIS300 have been build and succesfully tested.