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LHC MAC June 15th 2006 T. Linnecar on behalf of the AB-RF Team

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Presentation on theme: "LHC MAC June 15th 2006 T. Linnecar on behalf of the AB-RF Team"— Presentation transcript:

1 LHC MAC June 15th 2006 T. Linnecar on behalf of the AB-RF Team
LHC RF Status LHC MAC June 15th 2006 T. Linnecar on behalf of the AB-RF Team

2 LHC MAC T. Linnecar AB-RF
Acknowledgements a lot of work by and help from: AT – VAC , ACR TS – EL, CV, IC, CS, SU, MME, DEM AB – PO, CO June 15th 2006 LHC MAC T. Linnecar AB-RF

3 LHC MAC T. Linnecar AB-RF
Outline Specifications, issues and status RF cavities and modules High power system Transverse damping system Longitudinal wide-band monitor Beam and cavity control electronics Installation in the cavern and tunnel Summary June 15th 2006 LHC MAC T. Linnecar AB-RF

4 LHC MAC T. Linnecar AB-RF
Cavities and modules – 1 Specifications 4 cryostats (2/beam) plus 1 reserve, each module 4 SC cavities 400 MHz cavities, VRF = 2 MV (nominal max.) Variable coupler, 300 kW full reflection, all phases, Qext = injection - full control voltage Qext = 180,000 in coast - minimise power Tuner: mechanical, large tuning range (180 9kHz/s) for beam-loading compensation Total VRF = 8 injection – nominal intensity MV/beam in coast June 15th 2006 LHC MAC T. Linnecar AB-RF

5 LHC MAC T. Linnecar AB-RF
Cavities and modules -2 June 15th 2006 LHC MAC T. Linnecar AB-RF

6 LHC MAC T. Linnecar AB-RF
Cavities and modules -3 Some issues/changes: Coupler Window: ceramic cylinder with Cu rings to minimise RF heating. Fabrication problems  modifications to the Cu ring profile and brazing procedures Polarisation ceramic: vacuum seal leaks  quality control of seals Cavity frequency Thermal cycling necessary to stabilise central frequency - outside range  adjustable disc-spring assemblies installed to provide mechanical pre-tuning (On roughly ½ of the cavities) Tuning bellows Failure of bellows (at the end weld) on tuner mechanism during tests (cryostat vacuum lost)  re-design of bellows collar and life test June 15th 2006 LHC MAC T. Linnecar AB-RF

7 LHC MAC T. Linnecar AB-RF
Cavities and modules -4 Cryogenics Nominal He pressure 1.35 bar, 2.5 bar max., but ~20 bar on cryo. return line with magnet quench ! Cavity protection and personnel safety (He discharge).  2 discharge valves (2 bar) and 2 rupture discs (2.5 bar) Recent modifications Safety Outlet Domes: Re-design (double walled tubes - increased warm-cold transition), following analysis by AT-CR, to ensure tubes not damaged by icing after repeated discharges Warm recovery line: with heater to empty cavity in controlled manner after He stop  new dome added. He inlet dome Coupler Warm recovery line Safety dome He outlet dome June 15th 2006 LHC MAC T. Linnecar AB-RF

8 LHC MAC T. Linnecar AB-RF
Cavities and modules -5 Status Modules: All 16 cavities in 4 modules conditioned to 8MV/m (5.4MV/m spec.) – conditioning of one cavity takes ~ one week Final assembly details remain (e.g pre-tuning assemblies). All 4 ready for installation in August; 5th module ready in Oct. 2006 Extended power/field run with no polarisation – outburst typically after 5-6 hrs; with polarisation kW  cooling improved Couplers: 18 (20 required) have been manufactured, 16 installed. All couplers conditioned to 300kW: full reflection, all phases, no polarisation used – typically 2 weeks. 10 spares will be built and conditioned (fragile item, window brazing challenging) Equipment controls Slow control system crates (programmable logic devices) ready for installation – interface software to main control system under test Fast interlock system defined, crates constructed and tested Installation as planned June 15th 2006 LHC MAC T. Linnecar AB-RF

9 LHC MAC T. Linnecar AB-RF
RF high power -1 Specification 16 klystrons, 1/cavity, 400 MHz, 300kW CW Connection via circulator (load) to waveguide system 4 power converters (LEP) on surface; 4 klystrons per converter 1 modulator/klystron to adjust operating conditions (slow changes) Modulator, fast protection unit and high voltage components in fire-proof bunker June 15th 2006 LHC MAC T. Linnecar AB-RF

10 LHC MAC T. Linnecar AB-RF
RF high power -2 June 15th 2006 LHC MAC T. Linnecar AB-RF

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RF high power -3 Issues Klystrons Careful tuning of each klystron frequency response to give optimum loop stability. Saturation – characteristics measured consequences for low-level evaluated Arcing in klystron HV connector box – solved and remedied by manufacturer (Thales) Reduction of 50 Hz harmonics Optimisation of power convertor (phase balancing) Modulator filtering Waveguides Layout to minimise bends (arc sources) Arc detectors – positioning/design definition June 15th 2006 LHC MAC T. Linnecar AB-RF

12 LHC MAC T. Linnecar AB-RF
RF high power -4 Status To shorten installation time – most items are pre-cabled and assembled 20 klystrons have been received and tested (long duration) 16 circulators and loads received and tested – support chassis under construction Focus supplies and 200 W drivers (LEP) refurbished, modified and tested Fast protection systems and HV commutators built Modulators (LEP) upgraded – Si oil for safety 16 klystron control racks and support chassis built and ready for installation Waveguides installed up to cavity position (see later) Installation as planned June 15th 2006 LHC MAC T. Linnecar AB-RF

13 Transverse damping system - 1
Specification 16 electrostatic kickers – 2 plates 4 kickers/plane/beam 32 tetrode amplifiers - 1 tetrode amplifier/plate Injection damping; ± 7.5 kV/kicker, 2 μrad/turn/plane/beam (450 GeV); power bandwidth 1 MHz Instability damping, 20 MHz bandwidth Collaboration between JINR (Dubna, RU) and CERN Design CERN/JINR Kicker/Supports/Power amplifier production JINR Power convertors / Electronics / cabling and installation CERN June 15th 2006 LHC MAC T. Linnecar AB-RF

14 Transverse damping system - 2
Amplifiers and kickers June 15th 2006 LHC MAC T. Linnecar AB-RF

15 Transverse damping system - 3
Some issues Higher order modes  damping electrodes Feedthroughs  vacuum issues solved Electrode strength – copper electrode geometry maintained during bakeout (± 50μm)  strict temperature monitoring (150ºC max.) Amplifier/cavity resonances eliminated  smooth response Noise in electronics – under study  first estimations suggest <1μm equivalent possible June 15th 2006 LHC MAC T. Linnecar AB-RF

16 Transverse damping system - 4
Status Kickers, supports and tetrode amplifiers 19/20 built, 18 joined in pairs (16 to be installed, 1 for test stand), parts delivered to CERN and assembled by JINR 9 pairs; bakeout and vacuum test completed supports all delivered 2/20 amplifiers in test stand, 2 under assembly at CERN 16 under construction in JINR – delivery and assembly – end 2006 Drivers and Power Convertors All 40 drivers, ± 150 V, 1k Hz-30 MHz (Thales) delivered/accepted All 9 PCs, 210 kW (Imtech Vonk) delivered. Tested up to half power. 8 installed in surface building SR4 Slow controls and Feedback Electronics slow control system working in test area, series ordered Feedback electronics being finalised (Noise issues). Uses mod. of one-turn feedback electronics digital card for main processing Kickers and amplifiers: installation as planned 2006, electronics ready mid-2007 June 15th 2006 LHC MAC T. Linnecar AB-RF

17 Wideband longitudinal monitor - 1
Specification 3/beam to be installed RF phase reference, longitudinal profile (beam diagnostics) Bandwidth achieved: 170 kHz to 3.5 GHz Transfer Impedance ~ 5Ω Issues Response optimisation  ferrite distribution Ferrite heating from beam  cooling of ferrite by contact and radiation sufficient Leaking SMA feedthroughs  bakeout below 200ºC Status 5 monitors constructed  with AT-VAC for bakeout 1 permanently installed in SPS for cross reference 2006 Installation as planned June 15th 2006 LHC MAC T. Linnecar AB-RF

18 Wideband longitudinal monitor - 2
June 15th 2006 LHC MAC T. Linnecar AB-RF

19 Beam and cavity control electronics - 1
Description Cavity control reference signals – complex systems: digital except fast RF feedback loops Tuner loop / cavity Klystron polar loop / klystron Fast RF feedback loop / cavity 1 turn delay feedback / cavity Cavity conditioning / cavity Beam control Phase loop / beam (all cycle) Frequency/radial loop / beam (acceleration) Synchronisation loop / beam (injection and capture) Longitudinal damper / beam (on 400 MHz RF) Synchronisation Bunch into bucket SPS – LHC, batch positioning Reference signals To kickers, experiments, other machines, beam dump June 15th 2006 LHC MAC T. Linnecar AB-RF

20 Beam and cavity control electronics - 2
Issues RF noise Specification (5 400 MHz) by estimations and simulations. Critical elements are beam-phase measurement and VCXO Also all other noise sources must be sufficiently low – e.g klystron. Measurements on full system underway Heavy beam loading Interlocks and control generally: will be tested in building SM18 on full system under pulsed conditions Fast pulses (high forward and reflected powers) at n x revolution frequency. Necessity to minimise power in coast  adaptive algorithms for “Slow feedback” (allow beam to move slightly) Saturation Reduced gain at high powers  klystron loop Limiters to prevent unstable loop operation June 15th 2006 LHC MAC T. Linnecar AB-RF

21 Beam and cavity control electronics - 3
Tests on-going in SM18 on full chain RF feedback Tuning loop 2us/div Tuner loop – lock from any position RF feedback – noise reduction 4 dg pp 0.4 dg pp power 130kW to 300 kW 50us/div RF feedback – pulse response of system (injection damping) June 15th 2006 LHC MAC T. Linnecar AB-RF

22 Beam and cavity control electronics - 4
Status Systems design complete 25/35 VME cards developed Series production of modules started VME crates Crates and ancillaries defined (power supplies, active back-plane, cable passage tray, air-cooling etc. Pre-series of 5 in next weeks, series of 70 ordered Faraday cages in cavern infrastructure installed (see later) Beam control area on surface in SR4 rack layout being designed Software Drivers for beam-control implemented Alarms and logging under discussion with AB-CO – development started Completion as planned for June 2007 (very tight) June 15th 2006 LHC MAC T. Linnecar AB-RF

23 LHC MAC T. Linnecar AB-RF
Installation - 1 RF equipment in the tunnel is all in the region of point 4. High power equipment is in the cavern around point 4 (UX45) Cavity and fast beam control is in Faraday cages in UX45 General beam control is on the surface in building SR4 June 15th 2006 LHC MAC T. Linnecar AB-RF

24 LHC MAC T. Linnecar AB-RF
UX45 cavern 2004 June 15th 2006 LHC MAC T. Linnecar AB-RF

25 Installation – UX45 cavern
June 15th 2006 LHC MAC T. Linnecar AB-RF

26 LHC MAC T. Linnecar AB-RF
Installation - 4 Issue Integration studies show difficult installation around modules 1 and 4 (at entry to tunnel) Status All cables from SR4 to UX45 to tunnel installed – inter-rack cabling to be completed As seen in photos – according to plan June 15th 2006 LHC MAC T. Linnecar AB-RF

27 LHC MAC T. Linnecar AB-RF
Summary The machine elements are on target for installation as foreseen Difficult installation around modules 1 and 4 – possible from integration studies Production of the large number of beam-control modules on critical path but on track June 15th 2006 LHC MAC T. Linnecar AB-RF

28 LHC MAC T. Linnecar AB-RF
3-D waveguide integration UX45 June 15th 2006 LHC MAC T. Linnecar AB-RF

29 LHC MAC T. Linnecar AB-RF
Coupler conditioning SA2 June 15th 2006 LHC MAC T. Linnecar AB-RF

30 LHC MAC T. Linnecar AB-RF
Unit Injection 450 GeV Collision 7 TeV Bunch area (2)* eVs 1.0 2.5 Bunch length (4)* ns 1.71 1.06 Energy spread (2)* 10-3 0.88 0.22 Intensity per bunch 1011 p 1.15 Number of bunches 2808 Transverse emittance V/H m 3.75 Intensity per beam A 0.582 Synchrotron radiation loss/turn keV - 7 Longitudinal damping time h 13 Intrabeam scattering growth time - H - L 38 30 80 61 Frequency MHz Harmonic number 35640 RF voltage/beam MV 8 16 Energy gain/turn (20 min. ramp) 485 RF power supplied during acceleration/ beam kW ~275 Synchrotron frequency Hz 63.7 23.0 Bucket area 1.43 7.91 RF (400 MHz) component of beam current 0.87 1.05 Main Beam and RF Parameters * The bunch values at 450 GeV are an upper value for the situation after filamentation, ~ 100 ms after each batch injection. The bunch parameters at injection are described in the text. June 15th 2006 LHC MAC T. Linnecar AB-RF

31 LHC MAC T. Linnecar AB-RF
Klystron: Output power 300 kW Operating frequency f0 400.8 MHz d.c. to RF conversion efficiency ≥ 62% Operating voltage ≤ 54 kV Maximum beam current 9 A Gain ≥ 37 dB Group Delay at f0 ± 1MHz and 1 dB below rated output power ≤ 120 ns 1 dB bandwidth ≥ ±1 MHz Circulator: Type 3-port junction circulator Ports WR2300 half-height waveguide Maximum CW forward power Maximum CW reflected power 330 kW, at any phase Insertion loss at rated forward power ≤ -0.1 dB Isolation: within frequency range fo±0.25 MHz within frequency range fo±12 MHz ≤ -28 dB ≤ -20 dB Group delay at fo ± 0.25 MHz ≤ 30 ns Characteristics of the RF power equipment June 15th 2006 LHC MAC T. Linnecar AB-RF

32 LHC MAC T. Linnecar AB-RF
Parameter Value Units Injection beam momentum 450 GeV/c Static injection errors (=183 m) 2 mm Ripple ( =183 m) Resistive wall growth time 27.4 ms Tolerable emittance growth 2.5 % Overall damping time 4.1 Standard bunch spacing 25 ns Minimum gap between batches 995 Lowest betatron frequency > 2 kHz Highest frequency to damp 20 MHz Aperture of kickers 52 No. of kickers per plane & ring 4 Length of kickers (electrodes) 1.5 m Nominal voltage up to 1 MHz ± 7.5 kV Kick / turn at 450 GeV/c (1 MHz) rad Rise time 10-90% 350 Rise time 1-99% 720 Frequency range (gain) Noise < 1 LSB with 10 Bit/2 Nominal Performance and Hardware Parameters of LHC ADT Systems June 15th 2006 LHC MAC T. Linnecar AB-RF


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