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Non-fibrous Additives
PPT 110
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Non-fibrous Additives
Impart/Enhance Properties Other Purposes (like defoamers/drainage etc)
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Additives Additive Application Acids and Bases Controls pH
Alum Controls pH; Fix Additives onto Fibers; Improves Retention Sizing agents Controls Penetration of Liquids (eg. rosin) Dry-Strength Adhesives Improves Burst and Tensile (eg. starches, gums) Adds Stiffness and Pick Resistance Wet Strength Resins Adds Wet Strength to Such Grades as Toweling and Wrapping
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Additives cont’d Additive Application
Fillers Improves optical and (eg. clay, talc, TiO2) Surface Properties Coloring Materials Imparts Desired Color (dyes and pigments) Retention Aids Improves Retention of Fines and Fillers Fiber Flocculants Improves Sheet Formation Defoamers Improves Drainage and Sheet Formation
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Additives cont’d Additive Application
Drainage Aids Increases Water Removal on Wire Optical Brighteners Improves Apparent Brightness Pitch Control Chemicals Prevents Deposits/ Accumulation of Pitch Slimicides Controls Slime Growth and Other Microorganisms Specialty Chemicals Corrosion Inhibitors, Flame Proofing, Anti-tarnish Chemicals, and etc.
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* Used Mainly for Wet Strength Retention
Strength Adhesives 1. Natural Polymers Starches - Natural of Unmodified (Pearl and Powdered) Chemically Modified (Cationic Starches, Anionic Starches, Oxidized Starches, and Dextrin) Gums - Natural - Chemically Modified Cellulose Derivatives Carboxymethyl Cellulose Methyl Cellulose Hemicellulose Synthetic Polymers Phenolics Latices Polyamines Polyacrylamides Urea-Formaldehyde Melamine-Formaldehyde Polyamids* * Used Mainly for Wet Strength Retention
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Retention Overall = amount retained in sheet/ amount added in stock (whitewater overflow) Single Pass = amount retained in sheet/ amount from headbox (two sidedness) Fines consume chemicals (cruddy system) Flocculation Fibers carry negative charge
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Internal Sizing Resist penetration of fluids Rosin ASA AKD
Trend toward pH>7 More stable Less corrosive
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Internal Strength Starches/gums/cellulose based/synthetic
Increase fiber strength Reduce linting
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Wet Strength Resins Reinforce fiber bonds –cure
Maintains > 15% of tensile when wet Hard to Repulp
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Fillers Clay – cheap but dusty CaCO3 – high brightness/good opacity
TiO2 – costly – best brightness/opacity Talc - soft, dusty, control pitch
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Chemical Dyes Absorption by pulp fibers Types
Acid–helped to absorb/no mottle/soluble Direct-more readily absorbed/expensive Basic-least expensive/high brilliance/ poor color fastness
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Control of Pitch Okay if stable and remains in sheet
Ways to shock it out Free calcium or magnesium ions Fluctuations in pH and temperature Poor washing efficiency Cationic fixative Talc Watch for reagglomeration
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Stock Prep: Pulper, Refining, and Additive Addition
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