1. OPERATION ION EXCHANGE TOOLS
INDUSTRIAL CHEMISTRY
CLASS : XII
SEMESTER : 6

2. The Principle of Ion Exchange
The most common water softening method called "ion exchange," is a reversible chemical process of exchanging hard water ions for soft water ions.
Calcium and magnesium are the hardness ions, sodium can be considered the "softness" ions and they are exchanged to create soft water.

3. The Principle of Ion Exchange
Ion exchange takes place in a "resin bed" made up of tiny bead-like material often made of styrene and divynil benzene.
The beads, having a negative charge, attract and hold positively charged ions such as sodium, but will exchange them whenever the beads encounter another positively charged ion, such as calcium or magnesium minerals.

4. This ion exchange happens very easily since the sodium ions have a positive charge of only one, while magnesium and calcium have a more powerful positive charge of two
Teknologi dan Rekayasa

5. Ion Exchange Reactions
Ion exchange is a reversible chemical reaction wherein an ion (an atom or molecule that has lost or gained an electron and thus acquired an electrical charge) from solution is exchanged for a similarly charged ion attached to an immobile solid particle.

6. These solid ion exchange particles are either naturally occurring inorganic zeolites or synthetically produced organic resins.
The synthetic organic resins are the predominant type used today because their characteristics can be tailored to specific applications.
Teknologi dan Rekayasa

7. An organic ion exchange resin
An organic ion exchange resin is composed of high-molecular-weight polyelectrolytes that can exchange their mobile ions for ions of similar charge from the surrounding medium.
Each resin has a distinct number of mobile ion sites that set the maximum quantity of exchanges per unit of resin.

8. Exchange reaction
Ion exchange reactions are stoichiometric and reversible. Example of the reaction can be written as follows: 2(R-SO3H)+ NiSO4 = (R-SO3)2Ni+ H2SO4 R indicates the organic portion of the resin and SO3 is the immobile portion of the ion active group. Two resin sites are needed for nickel ions with a plus 2 valence (Ni+2).

9. The ion exchange reaction is reversible
The ion exchange reaction is reversible. The selectivity of a resin for a given ion is measured by the selectivity coefficient. K. which in its simplest form for the reaction R-A++B+=R--B++A+ is expressed as: K = (concentration of B+ in resin/concentration of A+ in resin) X (concentration of A+ in solution/concentration of B+ in solution).
Teknologi dan Rekayasa

10. Selectivity of ion exchange resin

11. Typical examples of ions that can bind to ion exchangers:
H+ (proton) and OH− (hydroxide)
Single charged mono atomic ions like Na+, K+, or Cl−
Double charged mono atomic ions like Ca2+ or Mg2+
Polyatomic inorganic ions like SO42− or PO43−

12. Organic bases, usually molecules containing the amino functional group -NR2H+
Organic acids, often molecules containing -COO− (carboxylic acid) functional groups
Bio molecules which can be ionized: amino acids, peptides, proteins, etc.
Teknologi dan Rekayasa

13. Selectivity of ion exchange resin

14. Ion-exchange resin
An ion-exchange resin or ion-exchange polymer is an insoluble matrix (or support structure) normally in the form of small (1-2 mm diameter) beads, usually white or yellowish, fabricated from an organic polymer substrate.

15. The material has highly developed structure of pores on the surface of which are sites with easily trapped and released ions.
The trapping of ions takes place only with simultaneous releasing of other ions; thus the process is called ion-exchange.
Teknologi dan Rekayasa

16. Resin Types
There are four main types differing in their functional groups:
strongly acidic (typically, sulfonic acid groups, eg. sodium polystyrene sulfonate or polyAMPS)
strongly basic, (quaternary amino groups, for example, trimethylammonium groups, eg. polyAPTAC)
weakly acidic (mostly, carboxylic acid groups)
weakly basic (primary, secondary, and/or ternary amino groups, eg. polyethylene amine)

17. There are also specialised types:
chelating resins (iminodiacetic acid, thiourea, and many others)
Teknologi dan Rekayasa

18. Ion exchange resin beads

19. Exchange capacity
Exchange Capacity of Weak Acid Cation and Weak Base Anion Resins as a Function of solution pH

20. Batch and Column Exchange Systems
Ion exchange processing can be accomplished by either a batch method or a column method.
In the first method, the resin and solution are mixed in a batch tank, the exchange is allowed to come to equilibrium, then the resin is separated from solution.

21. Passing a solution through a column containing a bed of exchange resin is analogous to treating the solution in an infinite series of batch tanks.
Teknologi dan Rekayasa

22. Column Exchange Systems

23. Ion Exchange Process Equipment and Operation
Most industrial applications of ion exchange use fixed-bed column systems, the basic component of which is the resin column

24. Typical ion Exchange Resin Column

25. Concentration Profile in a Series of ion Exchange Batch Tanks

26. Resin Exchange Capacities

27. Water Softening Plants
Softeners are based on ion exchange process.
Steel  pressure vessels containing  cation exchange resin in sodium form.

28. These resin eliminate dissolved ions like calcium and magnesium from water to give high quality soft water.
Necessary salt preparation tank with injection systems is also offered with the system.
Teknologi dan Rekayasa

29. Water softener

30. Water softening units

31. The softening cycle

32. Regeneration Regeneration consists of 5 cycles: Brine Fill Brining
Brine Rinse
Backwash
Fast Rinse

33. Salt, dissolved in water, is called brine and is needed to clean the minerals from the resin beads.
To make brine, water flows into the salt storage area during the fill stage as shown.
The softener continues to produce soft water during this initial stage

34. Usage
Processes of purification
Separation
Decontamination of aqueous and other ion-containing solutions

35. Application Water softening Water purification Catalysis
Pharmaceuticals
Chemical & petrochemical,
Sugar & sweeteners,
Protein purification.
Food & beverage,
Hydrometallurgical,
Metals finishing,
Nuclear,
Semiconductor,
Power.