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Large drug distributor Wanted to implement ERP

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1 Large drug distributor Wanted to implement ERP
FoxMeyer Drug Large drug distributor Wanted to implement ERP This PPT describes implementation of an ERP by FoxMeyer Drug. It is a student project done by Jason Donalson, June Seibold, Matthew Welch, and Sok Woo Yoon in the INFO Department, Texas A&M University, Spring 1999.

2 FoxMeyer Corp Holding company in health care services
wholesale distribution of drugs & beauty aids served drug stores, chains, hospitals, care facilities US: 23 distribution centers Sought market niches, such as home health care

3 FoxMeyer Long-term strategies:
Due to aging population & growth in health care, expected high growth Market had extreme price competition, threatening margins Long-term strategies: efficiently manage inventory lower operating expenses strengthen sales & marketing expand services

4 Prior FoxMeyer IS 3 data processing centers, linked
included electronic order entry, invoice preparation, inventory tracking 1992 began migration of core systems Benefits not realized until system fully integrated

5 FoxMeyer Process Customer fills out electronic order
Order sent to 1 of the 3 data processing centers Orders sent to the appropriate distribution center (within 24 hours) Orders filled manually and packaged Had just completed national distribution center with multiple carousels & automated picking Could track inventory to secondary locations

6 New System Needed new distribution processes & IS to capitalize on growth Wanted to be able to undercut competitors Replacing aging IS key PROJECT: hoped to save $40 million annually (estimated cost $65 million) complete ERP installation & warehouse automation system (another $18 million)

7 FoxMeyer Project Select ERP hundreds of thousands of transactions
meet DEA & FDA regulations benchmarked & tested for months picked SAP R/3 hired Andersen Consulting to integrate hired Pinnacle Automation for warehouse automation system

8 Operations FoxMeyer expected the new systems to improve operational efficiency Signed several giant contracts counted on savings, underbid competitors Counted on being up and running in 18 months

9 Problems SAP & warehouse automation system integration
two sources, two installers - coordination problems New contracts forced change in system requirements after testing & development underway Late, Over budget SAP successfully implemented

10 Outcomes Warehouse system consistently failed
Lost key customer - 15% of sales To recoup, signed new customer, expected $40 million benefit from ERP immediately - pushed ERP project deadline ahead 90 days, no time to reengineer Warehouse system consistently failed late orders, incorrect shipment, lost shipments losses of over $15 million August 1996 filed for Chapter 11 McKesson bought

11 McKesson Followup Mid-1990s started implementation of SAP R/3
Cancelled project in 1996 after spending $15 million 1997 acquired FoxMeyer Carefully designed new R/3 implementation Dropped a number of modules Implemented modules one at a time Cautious rollout schedule, rigorously followed Separate testing group formed At last report $50 million system on time, in budget

12 McKesson Massive changes in 3,000 end user jobs
Careful analysis of changes Surveys Focus groups Demonstrations Computer-based training

13 Lesson Implementing ERP a major undertaking
Can easily bankrupt a company However, it can also be done Opportunity for great benefits


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