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Ariovaldo Bisi Chromatography line leader Export

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Presentation on theme: "Ariovaldo Bisi Chromatography line leader Export"— Presentation transcript:

1 Ariovaldo Bisi Chromatography line leader Export
Enhanced sample throughput Using Hydrogen Carrier and a new microchannel device Ariovaldo Bisi Chromatography line leader Export

2 Program Fast analysis with H2 carrier gas
DHA SimDist Swafer- the new device for multidimensional GC Advantages of H2 carrier gas Hydrogen generator, no need for cylinder, always available Low viscosity, allows higher carrier gas linear velocity Speeds up the analysis increasing productivity

3 Refinery Gas Analysis Refinery gas typically contains widely varying amounts of unsaturated and saturated hydrocarbons, elemental and inorganic gases, and sulfur compounds. Each RGA may also be used to provide additional information. Examples of additional information of interest are: liquid sample analysis full range hydrogen and/or helium analysis with a dedicated TCD channel using N2 carrier gas heavy hydrocarbon component speciation Sequential, entry level RGA with single detector and 40 minutes cycle time Parallel, multi detector RGA for improved cycle time of 15 minutes Fast, parallel multi detector system with H2 carrier gas and 7.5 minutes cycle time.

4 PerkinElmer-Arnel Model 1117 High-Speed RGA

5 Model 1117 High-Speed RGA Features
Rapid, 7.5-minute analysis time Hydrogen carrier gas for light gas and hydrocarbon channels Three channels – dual thermal conductivity detectors and flame ionization detector (TCD/TCD/FID) Full-range hydrogen detection using separate channel with nitrogen carrier gas Rugged packed columns – no degradation from H2O, NH3 or other common contaminants High column capacity, no need for splitters; improved reproducibility Critical butene-1/isobutylene separation Plumbed with sulfur-resistant materials to enhance H2S detection Includes Model 3062 Software, which contains a merge program to combine multichannel data into one report

6 Model 1117 High-Speed RGA Specifications
Detected compounds He, H2, O2, N2, CO2, CO, H2S, C1 through C5, C5=/C6+ composite peak Meets: ASTM D1945 ASTM D1946 ASTM D2597 UOP UOP 709

7 Model 1117 High-Speed RGA Detection Ranges
Min (%) Max (%) Channel A (TCD) He and H2 0.01 100 Channel B (TCD) H2S 0.02 All other components Channel C (FID) C5=/C6+ composite 0.002 40 0.001

8 Ready Position Gas Sample In Valve 1 Valve 4 Column 1 FID Vent
3 4 5 1 2 8 7 6 10 9 Column 1 3 4 2 1 6 5 8 7 FID Vent Column 6 Carrier - Hydrogen Vent Carrier - Nitrogen Column 5 Column 2 Auxiliary - Nitrogen TCD TCD Sample Out Column 4 Column 3 3 4 5 1 2 8 7 6 10 9 Adjustable Restrictor 1 2 6 4 3 5 Vent Carrier - Hydrogen Auxiliary - Hydrogen Hydrocarbon channel (Valve 1) Light gas channel (Valves 2 & 3) Hydrogen channel (Valve 4) Valve 2 Valve 3

9 Hydrogen and Light Gas Channel Comparison
Model 1117 Hydrogen Carbon Dioxide Ethylene Ethane Acetylene Oxygen Nitrogen Methane Carbon Monoxide 15 Minutes Model 1115

10 Isothermal separation
Hydrocarbon Channel Model 1117 Isothermal separation Run time=cycle time Model 1115 C5=/C6+ Methane Ethane / Ethylene Propane Acetylene Propylene I-Butane Propadiene n-Butane Butene-1 I-Butylene t-Butene-2 c-Butene-2 1,3-Butadiene i-Pentane n-Pentane 15 Minutes

11 Fast DHA Overview Why? Who? Where? Based on ASTM D-6730
To Optimize Your Refining Process Who? Impatient/Cost Conscious Clients & Laboratories High Throughput Sites Where? Refineries Contract Laboratories Based on ASTM D-6730 Standard Test Method for Determination of Individual Components in Spark Ignition Engine Fuels by 100-Metre Capillary (with Precolumn) High-Resolution Gas Chromatography Boiling Point Range up to 225°C C1 to C13 Hydrocarbon Range

12 Unique Oven Design: Rapid Cooldown / Enhance Cryogen Delivery
Clarus 600 GC The fastest conventional oven

13 Internal Air Flow Paths in the Clarus 600 GC Oven

14 Exhaust Chimney

15 Heating Rates with 2000-Watt Heater

16 The Soft-Cooling Concept
Ballistic Cooling Rate Resumed Once Threshold Temperature is Reached Ballistic Cooling

17 Extreme Oven Cooldown to Ambient
4 Minute to Ready End Cycle! Degrees Celsius Seconds

18 Priming (Pre-loading) the Autosampler on a Clarus 600
Non-Productive Time GC Inject Ready Cool-Down Cool-Down Equilibration PPC Leak Test Flame Out Test Chromatography Pre-Run Events Chromatography AutoSampler Solvent Wash Sample Wash Sample Pump Solvent Wash

19 Helium to Hydrogen Why? Hydrogen is less expensive the Helium
Can be produced on site with generators – Helium requires cylinders. Hydrogen is more readily available (worldwide considerations) Environmental concerns Conservation of natural resources Speed – with basically no changes to parameters Less dense – Higher optimal linear velocity Further improvements in speed with shorter, narrow bore column: Reduced column capacity Concentration dependent separation of some products

20 How it works… Clarus 600 GC Oven Detail
Capillary Split/Splitless Injector Isothermal (250°C) 1:150 Split Ratio Flame Ionization Detector (FID) Isothermal (250°C) Precolumn & Column The precolumn is a 5% phenyl/95% dimethylpolysiloxane fused silica open tubular 0.25 mm column connected to a primary 100 meter 0.25 mm 0.5 μm 100% methyl silicone 0.25 mm column. Clarus 600 GC Oven Detail

21 PreVent Set-Up for light fraction
Split Vent SS Injector Tuning Column Detector F Modified T-Piece P P Capillary Column

22 How it works… DHA Overview
..or take less time if heavy fraction is backflushed A typical DHA run can take up to 160 minutes to fully elute n-C13 and beyond… DHA Overview

23 How it works… DHA Overview
PerkinElmer has developed a Fast DHA method to reduce this time to 70 minutes, with a full cycle time of 74 minutes. To accomplish this we needed to: Switch the carrier gas from Helium to Hydrogen Revise the temperature ramp Retune the precolumn Verify critical separations Priming (Pre-loading) the autosampler with the Clarus 600 GC Rapid oven cooldown to ambient with enhanced delivery of cryogen with the Clarus 600 GC DHA Overview

24 Side By Side Comparison
70 Minutes 160+ Minutes

25 Revise the temperature ramp
Degrees Celsius Minutes

26 Precolumn Optimization…
The Precolumn Effect on Overall Selectivity m-xylene benzene toluene p-xylene ethylbenzene 1-methylcyclopentene 2,3,3-trimethylpentane 2,3-dimethylheptane DHA Overview

27 Critical Separations i-butane/methanol and ethanol/3-methylbutene-1
These separations represent the initial separations influenced by the cryogenically lower starting temperature. It is noted that a lower temperature has little effect on elution times and orders, but higher temperatures would affect the next temperature ramps elution times. Ethanol peak shape is characteristic of the application…

28 Critical Separations 1-methylnaphthalene/tridecane
The last key separation is the 1-methylnaphthalene/tridecane. Lowering the final temperature rate of 1.5°C/min by increments of 0.1°C/min until the peak is resolved will help resolve this peak if necessary.

29 Fast DHA Recap User Benefits: Shorter Run Time Cost Saving
Additional runs/day or week Double the number of runs per day (9 runs vs runs) 73 extra runs per week (63 runs versus 136 runs) 3,814 extra runs per year (3,285 runs versus 7,099 runs) Cost Saving H2 Generator Extended Column Lifetime Reduce Electricity Facility HVAC Load A Greener Solution

30 Simulated Distillation
ASTM D 2887, D 3710, D 5307, D 6352, D 7096, D 7196 Extended (high temperature) analysis capability utilizing the programmable on-column inlet, “POC” Complete system Includes sampling procedure GC methods Customer samples run Training Automatic calibration update for all methods Multiple methods can be linked together for automatic overnight operation 16

31 Standard 2887 Boiling Point Calibration (Packed Column)
37

32 FAST 2887 Boiling Point Calibration with Hydrogen

33 Reference Gas Oil

34 Fast SimDist Experimental Conditions
Column Fused Silica Dimethyl Polysiloxane Phase 5.0 m x 0.05 mm i.d. x 0.2 µm film thickness Chromatography Parameters Hydrogen 40 psi HP Sample volume 0.3 µL Fast Injection Split Ratio 4000:1 Temperature Program Initial Temp: 40 °C Ramp1: 60/min to 300 °C Ramp2: 0.00/min to 0 Hold 2.0 min Equilibration Time: 0.5 min Total Run Time: 6.83 min

35 FAST 2887 Reference Gas Oil

36 Swafer: A flow-switching device…
…that works silently in the hearth of the Clarus GC.

37 In Europe Page 43

38 Swafer Setup Utility Page 44

39 Model 4080 Benzene and oxigenates in gasoline
..\..\..\Swafer\Swafer shared drive March25\Swafer Animations\D4 - Heartcutting.wmv

40 Model 4080 Heart Cut Analyzer EN 12177 & EN 13132
Preliminary Column MTBE Toluene Isobutyl-methyl-ketone Analytical Column Benzene


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