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Engineering Asset Management Systems
Nalinaksh S. Vyas Professor Department of Mechanical Engineering Indian Institute of Technology Kanpur & Chairman Technology Mission for Indian Railways (TMIR) Ministry for Railway Government of India
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What is Engineering Asset Management
Engineering Asset Management, addressies the general problem of physical asset management, relating engineering capability to economic cost and value in a highly integrated way.
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Typical Engineering Asset Management Platform for Railways
An Engineering Asset Management (EAM) platform for Railways can be configured with the following levels – Component Level (e.g. Bearings, Side Frames, Bolsters etc.) Sub-System Level ( e.g. Bogie, Coach, Locomotive, Track, Signals etc.) Vehicle Level (i.e. train / rake level) Operational Parameter Level ( Track, Gradient, Speed, Braking etc.) Infrastructural Issues Organisational Goals The Platform is represented through Concentric Rings which would be interconnected to each other through extensive and complex input-output mappings.
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EAM Configuration Decision Decision Decision Decision Decision
Organisational Goals Decision Infrastructural Issues Operational Parameters (Track, Gradient, Speed, Braking etc.) Decision Decision Vehicle Level Sub-System Level (Engine, Wagon, Coach, Signals, tracks, bridges Component Level (Side Frame, Bearing, Bolster) Deep Learning Open Platform Decision Decision
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Organisational Goals Organisational Goals
Infrastructural Issues Infrastructural Issues Operational Parameters (Track, Gradient, Speed, Braking etc.) Operational Parameters (Track, Gradient, Speed, Braking etc.) Vehicle Level Vehicle Level Sub-System Level (Engine, Wagon, Coach, Signals, tracks, bridges Sub-System Level (Engine, Wagon, Coach, Signals, tracks, bridges Component Level (Side Frame, Bearing, Bolster) Deep Learning Open Platform Component Level (Side Frame, Bearing, Bolster) Deep Learning Open Platform Deep Learning Open Platform
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Big Data with Artificial Neural Architecture
Each Concentric Ring, withiin itself would carry an Artificial Neural Network architecture. A typical Artificial Neural Network is shown in the next Figure. It would contain Input and Output ports with various intermediate layers carrying neurons, connected through neural synapses.
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Guru Gobind Singh Super Thermal Power Station, 210 MW, Unit1, Ropar Punjab The Plant
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FFT for various faults
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Fault-Symptom Frame – Predominant Frequencies
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Fault-Symptom Frame – Predominant Direction
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Fault-Symptom Frame – Predominant Location
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Fault-Symptom Frame – Predominant Sound
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Causes
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Back-Propagation Network Validation : 20 Faults
Fault numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.9947 0.0010 0.9993 0.0003 0.0013 0.9998 0.0004 0.0002 0.9999 0.9935 0.3032 0.9990 0.0005 0.0001 0.0071 0.0177 0.9997 0.0075 0.2762 0.9681 0.0025 0.9518 0.0019 0.0060 0.0008 0.0198 0.0006 0.9995 0.2086 0.0054 0.8408 0.0026 Output required is identity matrix of 20x20
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Self Organising Maps 81
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IVHM Strategy for Aerospace Applications
Strategies of Integrated Vehicle Health Management (IVHM), (will be adopted at a Systemic Level for modeling the Railway System Platform (Ref: NASA IVHM tech plan) IVHM Strategy views Aircraft System Management through four levels Component / Sensor level Sub-System Level System Level Fleet Level The IVHM Strategy for Aircraft Systems is described in greater detail in the following Figure.
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IVHM 1.2 Modeling and Simulation IVHM 1.3 Data Analysis and Algorithm
IVHM Levels LEVEL 4 AIRCRAFT LEVEL IVHM 4.1 Ground / Flight IVHM 4.2 Systems Analysis Demo LEVEL 3 AIRCRAFT SYSTEM LEVEL HEALTH MANAGEMNET IVHM 3.1 Detection IVHM 3.2 Diagnosis IVHM 3.3 Prognosis IVHM 3.4 Mitigation IVHM 3.5 Integrity Assurance LEVEL 2 SUBSYSTEMS HEALTH MANAGEMNET IVHM 2.1 General Systems HM IVHM 2.2 Airframe SHM IVHM 2.3 Propulsion HM IVHM 2.4 Avionics & FCS HM IVHM 3.5 Software HM LEVEL 1 TECHNOLOGY DEVELOPEMENT IVHM 1.1 Sensors IVHM 1.2 Modeling and Simulation IVHM 1.3 Data Analysis and Algorithm IVHM 1.4 Test Beds for V & V Ref: NASA IVHM tech plan
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Generic STRUCTURE for Asset Management Application
This STRUCTURE can be generically be implemented for Asset Management Applications in various domains, Road Transport, Water Distribution, Health Services etc.
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thank you
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