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Non thermal methods
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Do I need to refrigerate butter?
Fat-in-water, to water-in-fat emulsion “Compartmentalization”
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Food processing Thermal (>95% of foods in US) Non-thermal
Microwave and radio frequency Ohmic heating Non-thermal Irradiation UV High-intensity pulsed light Ionizing radiation Cold atmospheric plasma processing Physical methods High hydrostatic pressure (HPP, HHP, UHP, Pascalization) Pulsed electric fields Oscillating magnetic fields
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High pressure processing (high hydrostatic, ultra high pressure)
Chamber 215 Liter volume processor Packaged Food + water High pressure pump (Flow International)
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Pressure of 380-640 Mega Pascals (MPa) How much is 400 MPa?
1 atm = 0.1 MPa Look to the left; Deepest part of ocean is 110 MPa - (Flow International) Slide from S. Knabel
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Batch process, industrial scale
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Inactivation of E. coli O157:H7
Before After Black et al., J. Appl. Microbiol. 108:1352
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HPP treated beef: fresh, frozen, cooked
P. Picouet, M. Pérez-Juan, and C.E. Realini , 2008 Top view Side view Slide from Dr. Catherine Cutter
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But… Slide from Dr. Catherine Cutter Eastern Meat Packers Assn.
Christopher R. Raines 27 Sept. 2011
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The good and the bad Advantages: Disadvantage:
Inactivates fungi>gram negative>gram positive Works well with “compressible” foods (sauces, jellies, guacamole, etc); “Fresher” flavor; Viewed as less “processed” Disadvantage: Doesn’t work with “fragile” foods; Damages cells of biological tissue (fruits, vegetables, meats); Doesn’t work well with some fatty foods (adiabatic heating = 3 C per 100 MPa); Doesn’t inactivate spores very well (Niche market technology)
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UV treatment CiderSure UV system Validated to achieve 5-log reduction
Thin film allows efficient flow through Rate automatically adjusted based on absorbance coefficient of juice Escherichia coli O157:H7 and Cryptosporidium parvum Slide from L. LaBorde
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Sensor regulates pump flow
Flow control UV-A: nm UV-B: nm UV-C: nm Sensor regulates pump flow UV bulb Slide from L. LaBorde
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Mechanism of inactivation
UV-C
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Factors impacting UV effectiveness
Turbidity Presence of UV absorbing molecules Microbial species Implicit factors - photolyase Organism Exposure required (J/m2) Adapted first Escherichia coli 50-100 Salmonella sp. P. aeruginosa 110 190 Mycobacterium smegmatis 200 270 Rotavirus 350 Not applicable Ramaiah D et al. PNAS 1998;95:
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Irradiation Gamma rays: emitted from nucleus of cobolt 60 or cesium 137 X-rays: generated by reflecting high-energy stream of electrons off a heavy metal such as Tungston or Tantalum Electron processing beam: “Electron gun” (high energy electron accelerator) focuses Wikipedia
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Radiolysis of water Gray = 1 joule/kg
Gray = 1 joule/kg
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Microbial kill by irradiation
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Radicidation: removal of pathogens Radurization: prolong shelf life
Delay fruit ripening Radicidation: removal of pathogens Radurization: prolong shelf life “Radura”
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Advantages/disadvantages
Proven technology; More even and able to penetrate than heat; Less costly to operate than heat processing; Disadvantages Initial expense; Dairy, meats, sensitive to oxidation; Low doses sometimes required aren’t effective against spores, viruses; Consumer acceptance.
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Food processing Thermal (>95% of foods in US) Non-thermal
Microwave and radio frequency Ohmic heating Non-thermal Irradiation UV High-intensity pulsed light Ionizing radiation Cold atmospheric plasma processing Physical methods High hydrostatic pressure Pulsed electric fields Oscillating magnetic fields
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