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Automatic heat source finding laptop cooling pad By Team 26
ECE 445 Automatic heat source finding laptop cooling pad By Team 26
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Introduction Objectives Design review Block diagrams and schematics
Success and challenges Future improvements
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Objectives Features: Automatic heat finding system
Fan speed changes according to the temperature LCD display panel
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Basic Design A skeleton case (including tracks) 4 IR sensors
Circuit board Bumper system
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OUR DESIGN
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Block diagram
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Grove IR sensor This sensor outputs an analog voltage (0 ~ 1.1V) according to target’s temperature Measure accuracy: ±2℃ Temperature measure range: -10~100 ℃ Nominal measure distance: 9cm Cut on wavelength: Min 4.7 um, Max 5.3 um
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Sensors in our design
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Feature of the IR sensors
This sensor outputs an analog voltage (0 ~ 1.1V) according to target’s temperature Measure accuracy: ±2℃ Temperature measure range: -10~100 ℃ Nominal measure distance: 9cm Cut on wavelength: Min 4.7 um, Max 5.3 um
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Circuits
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H-Bridge SN754410 There are basically three states for the H-bridge we use Function table:
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H-bridge (continue) What we have for H-bridge
Output current range <1A Supply voltage range 4.5V to 36V What we need 0.6A current for fan 12V voltage for both fan and motor
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Voltage regulator Formula: ( 𝑅 𝑓 𝑅 𝑔 )=( 𝑉 𝑜𝑢𝑡 𝑉 𝑖𝑛 −1)
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Micro-controller Atmega328 PU Max Op Frequency : 20 MHz
Flash (Kbytes) : 32 Kbytes 14 digital pins 6 analog pins Output maximum voltage: 5V Output maximum current : 40mA
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PID control and the fan Both P and D value are set high for quick reaction to rising or falling temperature (Kp=15 Ki=0.01 Kd=2) We programmed the fan to have it follow the hottest spot on your laptop
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Reset button Four reset buttons attached on each side
When the fan hit the wall it would stop moving toward it’s previous direction
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Several changes we made
Switch from TMP006 to Grove IR sensors Use a H bridge to drive the motors instead of a voltage amplifier Change from PCB board to vector board
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Tmp006
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The temp006 circuit we built
The temperature we measured using this circuit is unstable (from 10°C to 40°C) It took a whole afternoon to solder this and we need 4
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PCB
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Problem with this PCB We did not left enough Vcc and ground pins when we design this PCB We did not left pins for the input from our bumper The output for the motors changed as we insert our h bridge into the board (we still cannot figure out why) As a result we changed to a vector board
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Accomplishments Fan spins according to the temperature
Correct tracing of the hotspot LCD works perfectly Programs runs flawlessly Reset bumper detects boundary conditions
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Difficulties Spend way too much time on soldering
Program at start was way too buggy Spend a lot time on finding the correct IR sensor Burned at least 3 chips and a LCD Gluing everything together
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Future improvements Cut down the cost for IR sensor
Make the cooling pad more mobile Have everything powered by the USB Have the desired temperature set by user Make the fan more quite Make the motor more quite
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Thank you! Questions? Comments? Flowers?
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