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Femtosecond laser 3D micro- and nanostructuring: enabling technology for medical applications
Linas Jonušauskas, Titas Tičkūnas, Andrius Narmontas, Gedvinas Nemickas, Eglė Krištopavičiūtė, Vytautas Purlys, Eglė Šileikytė and Roaldas Gadonas Vilnius, 2016
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Current trends Regenerative medicine: Miniaturization:
-Direct tissue replacement -Broad range of applications -Individual medicine -High requirements for structures Miniaturization: -Compact size -Less energy use -Cheaper -More functional -Easy to integrate Femtika’s vision: Utilization of femtosecond laser in high precision manufacturing of micro- and nanostructures for applications in medical device functionalization/fabrication and regenerative medicine.
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+ = Why femtosecond laser? Temporal light compression
Spatial light compression + = Ultra high light intensities (GW/cm2 <) Laser ablation Selective etching 3D laser lithography Prepolymer?
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Cold processing Advantages: -Simple -Low thermal effect -Fast
-High cut quality -Simple -Fast -Applicable to all materials
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Selective glass etching
Possibilities: -Arbitrary shape -Relatively high surface quality -Fast fabrication -Possibilities for large structures (~cm)
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3D laser lithography Features: -Unlimited 3D geometry/design
-Controllable resolution -Possibility to integrate -Wide range of materials available
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Applications Medical devices Regenerative medicine
-Precise processing of standard medical equipment -Microfluidic systems and elements Regenerative medicine -Scaffolds for stem cell growth -Functional microimplants
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Microfluidic components in glass
-Channel systems -Glass and polymers are possible -Tunability in size, architecture and properties
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Integrated elements -Combining subtractive and additive manufacturing
-Polymeric inserts into glass or polymeric channel systems -Enhanced functionality
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Scaffolds for stem cell growth
-Freeform pores -High aspect ratio of internal structures -cm scale structures with µm scale features -Nontrivial functional architecture -Structures containing several materials
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Functional elements -Miniaturization of macro components to microscale
-Valves, filters, needles, etc. -Can be implanted into a living organism
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The “Laser Nanofactory”
-”All in one” package -Highly tunable -Subtractive and additive manufacturing -Fast (up to cm/s translation velocity) -Precise (up to tens of nm) -Durable (years of continuous use)
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3DPoli Basic functions: Advantages:
-Allows to create fabrication algorithm -STL support as well as user-defined code is available -Controls all the components in the setup -Supports multiple axis Advantages: -Intuitive and simple to use -Flexible -Suitable for both beginners and experienced users -Easily tunable for specific applications -Compiler does not require license
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Materials SZGel: Custom made biomaterials: -Hybrid organic-inorganic
-Ultra-low shrinkage -High rigidity of the structures -Biocompatible/bioinert -Available in both photosensitized and pure forms Custom made biomaterials: -Laser processable -Biocompatible and/or biodegradable -Mechanically flexible -Tailored for specific applications
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Member of Scientific partners Industrial partners Costumers in
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Conclusions We can materialize microscopic version of anything you can imagine in 3D! Sauletekio av. 15, LT-10224, Vilnius, Lithuania Exhibition booth 29
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Thank You!
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